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Columbia  ©nttoersttp 

(n  ttjc  City  of  i9eto  gotfe 


LAMONT  GEOLOGICAL  OBSERVATORY 
PALISADES.  NEW  YORK 


Technical  Report  No.  15 

ONR-27 1 24  Geol. 

Technical  Report  No.  1 2 

CU-35-56  NObsr-64547 


PRECISION  DEPTH  RECORDER  MK  V 


January  1956 


4 


LAMQNT  GEOLOGICAL  OBSERVATORY 
(COLUMBIA  UNIVERSITY) 
PALISADES,  NEW  YORK 


Technical  Report  No.  1 5 
ONR-2712U  Geol. 

Technical  Report  No.  12 
CU-35-56  NOBsr  6U5U7 

PRECISION  DEPTH  RECORDER  MK  V 

by 

BERNARD  LUSKIN*  AND  HERBERT  G.  ISRAEL** 


January  1956 


*  Lamont  Geological  Observatory,  Palisades,  New  York 
**  Times  Facsimile  Corporation,  New  York  19,  New  York 


FIG.  1.  PDR  MK 


FOREWORD 


This  report  consists  of  an  instruction  manual  prepared  by  the  authors 
for  use  with  the  Precision  Depth  Recorder  MX  V  equipment.  The  manual  was 
written  to  accompany  several  of  these  equipments  built  for  the  Western 
Electric  Company  'under  Contract  XFE  10^982  with  the  Times  Facsimile  Corporation. 
Consultant  services  in  the  design,  development  and  construction  were  provided 
by  the  Lament  Geological  Observatory.  These  services  were  performed  under 
the  sponsorship  of  the  United  States  Navy  under  contracts  N6-onr-271  TO  2k 
with  the  Office  of  Naval  Research  and  NObsr  61;5U7  with  the  Bureau  of  Ships. 

In  response  to  many  queries,  this  manual  is  here  published  as  a  technical 
report  to  provide  detailed  technical  information  to  those  individuals  and 
organizations  interested  in  building  precise  depth  recording  systems.  The 
design  of  this  equipment  is  based  upon  a  simplification  of  the  Model  MK 
IV-Ae  several  of  which  have  been  in  service  at  sea  for  about  one  year. 

(See  Reference  A).  The  size  of  the  MK  IV-A  has  been  reduced  by  one-half  and 
the  circuitry  and  operating  controls  have  been  greatly  simplified.  All 
previous  models  of  the  PDR,  MK  I-MK  IV,  have  been  essentially  rough  adaptions 
of  Facsimile  Recorders.  The  MK  V  equipment  represents  the  first  model  of 
the  PDR  which  has  been  built  specifically  for  the  job  of  recording  echo 
sounding  pulses  on  an  expanded  scale  with  high  precision. 

This  publication  is  for  technical  information  only  and  does  not 
represent  recommendations  or  conclusions  of  the  sponsoring  agencies. 
Reproduction  of  this  document  in  whole  or  in  part  is  permitted  for  any 
purpose  of  the  U.S.  Government. 


TABLE  OF  CONTENTS 


SECTION  ONE  -  GENERAL  DESCRIPTION 

Page 

I.  INTRODUCTION .  7 

II.  PURPOSE  AND  BASIC  PRINCIPLES  .  7 

A.  PURPOSE . 7 

B.  BASIC  PRINCIPLES  . 7 

(1)  Sounder  Unit  Functions  . ...  7 

(2)  Function  of  the  PDR . 8 

(3)  Programmed  Gating  Operation  . . 8 

(U)  Time  Correlation . 10 

(!?)  Vertical  Scale  Exaggeration . 10 

(6)  Base  Line  Determination  . .  10 

C.  GENERAL  DESCRIPTION . .  10 

(1)  Cabinet  . . 10 

(2)  Mechanical  Unit . . . 10 

(3)  Electronic  Unit  . 12 

D.  APPLICATIONS  .  12 

SECTION  TWO  -  THEORY  OF  OPERATION 
I.  INTRODUCTION .  13 

A.  GENERAL .  13 

B.  SONAR  SOUNDING  SET .  13 

C.  PRECISION  DEPTH  RECORDER . 13 

(1)  Functions  . 13 

( 2 )  Gating  System,  General  ••••• . 13 


-2- 


Page 

(3)  12 -Second  .Cycle .  15 

(U)  2U-Second  Cycle  . . . •  •  •  •  15 

(5)  lUU-Second  Cycle  . ... . . .  15 

II.  DESCRIPTION  OF  UNITS  AND  CIRCUITS  .  17 

A.  SONAR  SOUNDING  SET .  1? 

(1)  General  . . . . .  17 

(2)  Motor  Drive  .  17 

(3 )  Keying  Leads  . . . . . . .  17 

(h)  Earphone  Output  Jack .  17 

B.  PRECISION  DEPTH  RECORDER .  17 

(1)  Cabinet  . . 17 

(2)  Mechanical  Unit  . 18 

a.  Printing  . . 18 

b.  Recorder  Drive  . .  18 

c.  20  Fathom  Mark  Generator  . .  31 

d.  Program  Assembly .  31 

e.  Keying  Contacts  . . . . .  31 

f •  Keying  Gate  Cams  ••••• . .  3h 

g.  Receiving  Gate  Cams . . . .  3U 

h.  Time  Marks  . . . •••••  35 

i.  Time  Phasing . 35 

(3)  Electronic  Unit  .  36 

a.  Power  Supply . . . 36 

b.  Fork-controlled  Oscillator .  36 

c.  Sync  Motor  Amplifier  . . 39 

d.  Print  Amplifier . 1|0 

e.  Fathom  Mark  Amplifier . 1|1 

f.  Rear  Panel . ill 

g.  Front  Panel  .  UU 

h.  Test  Points  . . U5 

SECTION  THREE  -  INSTALLATION 

I.  UNPACKING  .  i|6 

Cl.  SELECTION  OF  SITE .  1|7 

III.  INSTALLATION .  Il7 


-3- 

Page 

SECTION  FOUR  -  OPERATION 

INTRODUCTION  .  U9 

OPERATING  PROCEDURES  .  U9 

A.  STARTING  THE  EQUIPMENT  .  U9 

B.  SETTING  THE  GAIN .  U9 

C.  DEPTH  SELECTOR .  50 

D.  PING  LENGTH .  50 

E.  EVENT  MARKER .  50 

F.  TIME  MARK  PHASING  .  50 

G.  BASE  LINE  DETERMINATION .  50 

SECTION  FIVE  -  OPERATOR'S  MAINTENANCE 

INTRODUCTION  . £2 

MAINTENANCE  PROCEDURES  . . 52 

A«,  LOADING  PAPER  ROLL  . 52 

B.  LOADING  TAKE-UP  REEL .  52 

Co  CHANGING  STYLUS  .  53 

D.  KEYING  CONTACTS  .  53 

ROUTINE  CHECK  LIST  .  53 

SECTION  SIX  -  TROUBLE  SHOOTING,  ADJUSTMENTS,  AND  REPAIR 

GENERAL .  55 

TROUBLE  SHOOTING  BY  THE  OPERATOR .  55 

A,  FAILURE  TO  START  .  55 

B«  FAILURE  TO  SYNC . 55 

C.  PAPER  FEED  FAILURE .  55 

D.  STYLI  NOT  PRINTING  . 55 

Eo  CONTINUOUS  PING  . 56 

TROUBLE  SHOOTING  PROCEDURES  .  56 

A.  GENERAL  .  56 


-U- 

Page 

B.  ISOLATION  PROCEDURE .  5 6 

Co  TROUBLE  CHART . o .  57 

IV.  PREVENTIVE  ROUTINE  MAINTENANCE,  LUBRICATION  .  58 

A.  PREVENTIVE  MAINTENANCE .  58 

B.  LUBRICATION . 59 

V.  MECHANICAL  ADJUSTMENTS  AND  REPAIR  .  59 

A.  STYLUS  HOLDER  ASSEMBLY,  ADJUSTMENT  &  REPLACEMENT  59 

B.  ADJUSTMENT  OF  STYLUS  PRESS  SPRING  . .  61 

C.  REPLACING  STYLUS  BUSHING  .  61 

D.  CHANGING  THE  STYLUS  BAND .  62 

E.  REMOVAL  OF  THE  MECHANICAL  UNIT .  62 

Fo  REPLACING  KEYING  CONTACTS  . .  62 

VI.  ELECTRICAL  ADJUSTMENTS  AND  MEASUREMENTS  .  63 

A.  SYNC  DRIVE .  63 

B.  20  FATHOM  MARK  DENSITY  .  63 

Co  LINE  VOLTAGE .  63 

D.  SOCKET  VOLTAGE  MEASUREMENTS  .  6h 

E.  SOCKET  RESISTANCE  MEASUREMENTS  .  66 

SECTION  SEVEN  -  SPARE  PARTS  LIST  .  67 


Fig 

1 

2 

3 

k 

5 

6 

7 

8 

9 

10 

11 

12 

13 

111 

15 

16 

17 

18 

19 

20 

21 

22 

23 

2ii 

25 


Tit! 

o 

y 

11 

111 

16 

19 

20 

21 

22 

23 

2h 

25 

26 

27 

28 

29 

30 

32 

33 

37 

38 

l|2 

U3 

68 

70 


LIST  OF  ILLUSTRATIONS 


Title 

PRECISION  DEPTH  RECORDER  MARK  V  . 

PRECISION  DEPTH  RECORDER  MARK  V  . 

PDR  MK  V  MAJOR  UNITS  . 

BLOCK  DIAGRAM  PDR  MK  V  . 

KEYING  AND  RECORDING  PROGRAMS . 

MECHANICAL  UNIT  FRONT  VIEW . 

MECHANICAL  UNIT  REAR  VIEW . 

DRIVE  SYSTEM  SCHEMATIC  . 

SYNC  GEAR  BOX,  TOP  VIEW  . 

SYNC  GEAR  BOX  . 

RUN  GEAR  BOX  . 

MECHANICAL  UNIT,  REAR  VIEW,  PROGRAM  . 
ASSEMBLY  REMOVED 

PROGRAM  ASSEMBLY  IN  PLACE  . 

PROGRAM  ASSEMBLY,  FRONT  VIEW . 

PROGRAM  ASSEMBLY ,  TOP  VIEW . 

PROGRAM  ASSEMBLY,  BOTTOM  VIEW . 

PROGRAM  ASSEMBLY,  REAR  VIEW  . . 

SIMPLIFIED  SCHEMATIC,  KEYING  GATES  .. 
SIMPLIFIED  SCHEMATIC,  RECEIVING  GATES 

ELECTRONIC  UNIT,  TOP  VIEW  . 

ELECTRONIC  UNIT,  BOTTOM  VIEW  . 

ELECTRONIC  UNIT,  REAR  VIEW  . 

ELECTRONIC  UNIT,  FRONT  VIEW  . 

PDR  MK  V  CIRCUIT  DIAGRAM  . 


STYLUS  HOLDER  ADJUSTMENT 


-6- 


LIST  OF  REFERENCES 


A*  "Precision  Depth  Recorder  NIK  IV -A",  Luskin  and  Roberts,  Technical  Report 
No.  7  N6-onr-2712U  Geol.,  Lamont  Geological  Observatory,  Palisades,  New 
York. 

B.  "Precision  Measurement  of  Ocean  Depth",  Luskin,  Heezen,  Ewing  and 
Landisman,  DEEP  SEA  RESEARCH,  Vol.  I,  No.  3. 

C.  NAVSHIPS  91U20  Instruction  Book  for  Sonar  Sounding  Set  AN/UQN-1B. 

D.  INSTRUCTION  MANUAL  FOR  WEATHERFAX  RECORDER  MODEL  RJ-2,  Times  Facimile 
Corporation,  New  York  19,  New  York. 


SECTION  ONE 


GENERAL  DESCRIPTION 


I.  INTRODUCTION 

This  instruction  book  covers  the  essential  information  for  installation, 
operation  and  maintenance  of  the  Precision  Depth  Recorder  MARK  V.  This 
equipment  is  the  fifth  model  in  a  series  of  recorders  originally  conceived 
and  developed  by  members  of  the  staff  of  the  Lamont  Geological  Observatory 
of  Columbia  University.  Precision  Depth  Recorders  have  been  in  operation 
on  the  Research  Vessel  Verna,  the  University's  oceanographic  research  ship, 
for  more  than  three  years.  Several  of  the  MK  IV  type  have  been  in  operation 
on  various  ships  of  the  U.S.  Navy  for  almost  one  year. 

The  MARK  V  equipment  represents  a  considerable  simplification  over 
the  MARK  IV  although  the  basic  principles  of  operation  are  the  same.  The 
equipment  has  been  reduced  in  size  by  one-half.  The  circuitry  and  front 
panel  controls  have  been  greatly  simplified.  Several  components  which 
required  considerable  maintenance,  particularly  the  keying  contacts,  have 
been  redesigned  to  insure  greater  reliability. 

Aboard  the  Verna,  the  complete  recording  system  consists  of  two 
recorders:  the  expanded  scale  recorder  described  here  and  a  synchronized 
compressed  scale  recorder,  referred  to  as  a  Slow  Drum.  The  latter  has 
three  main  purposes:  (l)  To  aid  in  resolving  the  base  line  of  the  expanded 
scale  recorder;  (2)  To  provide  a  summary  of  the  general  topography  over  a 
wide  area  on  a  compact  record;  (3)  To  provide  an  easily  reproduced  record 
for  publication  purposes.  The  MARK  V  equipment  described  here  includes 
provision  for  connecting  a  Slow  Drum,  if  required. 

II.  PURPOSE  AND  BASIC  PRINCIPLES 

A.  PURPOSE 

A  sonic  sounding  system  is  used  to  obtain  nearly  continuous  records 
of  ocean  depth.  The  PDR  equipment  is  used  to  supplant  the  recorder  unit  of 
conventional  Sonar  sounding  equipment.  The  PDR  provides  a  sounding  record  with 
a  scale  expansion  and  an  accuracy  completely  beyond  the  capabilities  of  con¬ 
ventional  sounding  equipments • 

The  scale  of  the  MK  V  recorder  is  18.85  inches  equals  I|C0  fathoms  or 
about  1  mm.  equals  1  fathom;  the  estimated  accuracy  is  at  least  one  part 
in  3000  exclusive  of  uncertainties  in  the  average  vertical  velocity  of 
sound.  Thus,  the  record  gives  a  reliable  picture  of  the  sea  bottom  in  fine 
detail.  The  equipment  will  operate  in  any  depth  of  water,  being  limited 
only  by  the  power  capabilities  and  signal/noise  ratio  of  the  Sonar  sounding 
set  installation. 

B.  BASIC  PRINCIPLES 

(1)  Sounder  Unit  Functions 


A  sonic  sounding  system  consists  of  transducer,  transmitter, 


8 


receiver  and  recorder.  The  transducer  converts  electrical  energy  supplied 
by  the  transmitter  into  sound  energy  which  propagates  through  the  sea  water 
and  is  reflected  from  the  bottom.  The  reflected  sound  energy  is  then  con¬ 
verted  into  electrical  energy  by  the  transducer  and  supplied  to  the  receiver. 
The  receiver  feeds  the  electrical  energy  of  both  the  outgoing  and  reflected 
pulses  (pings)  into  the  recorder.  The  function  of  the  recorder  is  to  time 
the  interval  between  the  transmission  and  reception  of  the  pings  and  display 
the  time  difference  information  so  that  it  may  be  converted  easily  into 
depth  information.  The  latter  conversion  presumes  a  knowledge  of  the  average 
vertical  velocity  of  sound. 

(2)  Function  of  the  PDR 


The  Precision  Depth  Recorder  performs  only  the  recording  function.  It, 
is  intended  to  be  coupled  to  the  transducer,  transmitter  and  receiver  of  a 
conventional  deep-water  echo-sounder  such  as  the  Sonar  Sounding  Set  AN/UQN-1B 
in  place  of  the  recorder  units  ordinarily  supplied  with  these  equipments. 

The  PDR  performs  the  timing  function,  under  ordinary  operating  conditions, 
to  better  than  one  part  in  1,000,000.  It  displays  the  timing  information 
on  a  highly  expanded  scale  so  that  the  fine  detail  of  the  bottom  is  recorded. 
This  high  precision  is  made  possible  by  the  tuning-fork-controlled,  slip- 
free  drive  of  the  Facsimile -type  Recorder.  Assuming  one  millimeter  to  be 
the  smallest  readable  unit,  the  uncorrected  depth,  as  read  from  the  record, 
is  good  to  t  one  fathom.  (Conventional  echo  sounding  practice  uses  a 
standard  velocity  of  sound  of  800  fathoms/second  to  convert  time  measurements 
into  depth.  This  is  referred  to  here  as  the  uncorrected  depth). 

(3)  Programmed  Gating  Operation 

Under  favorable  operating  conditions,  the  operation  of  the  recorder 
system  is  simple.  A  recording  stylus  scans  the  record  sheet  once  per 
second;  one  ping  is  transmitted  every  second  at  the  beginning  of  the  scan] 
one  ping  is  received  every  second  and  recorded  at  some  time  during  the  scan. 
This  mode  of  operation  gives  the  maximum  density  of  sampling,  of  which  the 
recorder  is  capable,  (60  pings  per  minute),  and  is  referred  to  as  HDR, 
high  Density  Recording. 

HDR  is  always  used  in  depths  of  water  down  to  1^00  fathoms  -  in  such 
relatively  shallow  water,  the  returning  echo  is  strong.  In  deeper  water, 
where  the  echoes  are  weaker,  it  is  not  always  possible  to  use  the  HDR  type 
of  recording  because  the  recording  of  the  outgoing  ping  and  reverberation 
uses  up  the  available  dynamic  range  of  a  portion  of  the  recording  paper 
which  may  include  the  record  of  the  echo.  Recording  of  the  scattering 
layer,  especially  under  noisy  conditions,  sometimes  eliminates  a  portion 
of  the  useful  recording  area.  Poor  bottom  reflectivity  and  detuning 
of  the  Sonar  Receiver  may  also  contribute  to  low  signal/noise  ratio. 

For  such  operating  conditions,  a  programming  unit  is  included  in  the 
equipment  which  permits  the  transmitter  and  recorder  to  operate  in  a  preset 
sequence  arranged  to  minimize  the  noise  on  the  record  while  preserving  the 
maximum  density  of  sampling. 


FIG 


10 


(U)  Time  Correlation 


For  survey  purposes  ocean  depth  information  is  useful  only  if  coordinated 
with  geographical  position.  Since  usual  navigation  procedure  relates  geo¬ 
graphical  position  with  time  (of  day),  it  is  practical  to  display  the  depth 
information  as  a  function  of  time.  A  cam-switch  mechanism  is  included  in 
the  equipment  which  provides  a  time  mark  every  three  minutes.  A  phasing 
clutch  mechanism  operates  the  switch  so  that  the  recorded  time  marks  may  be 
synchronized,  by  the  operator^ with  WV  or  the  Ship’s  chronometer. 

(5)  Vertical  Scale  Exaggeration 


The  vertical  exaggeration  of  the  PDR  sounding  record  is  a  function  of 
ship’s  speed  only  since  the  depth  scale  is  fixed  at  i|00  fathoms  equals  18.85 
inches  and  the  paper  traverse  speed  is  fixed  at  2l+  inches  per  hour.  A  ship 
operating  at  15  knots  would  have  a  record  exaggerated  in  the  vertical  scale 
by  about  30:1.  At  five  knots  the  exaggeration  would  be  approximately  10:1. 

(6)  Base  Line  Determination 

The  sounding  record  does  not  determine  the  value  of  the  base  line, 
which  may  represent  any  multiple  of  I4.OO  fathoms.  An  auxiliary  Slow  Drum 
recorder,  operating  in  synchronism  with  the  expanded  scale  recorder  readily 
provides  the  base-line  factor,  however,  there  are  several  other  methods 
available  to  the  operator  for  obtaining  this  information  without  a  Slow 
Drum.  (See  SECTION  FOUR,  Par.  II-G). 

C.  GENERAL  DESCRIPTION 

(1)  Cabinet 

The  FDR  MK  V  is  contained  in  a  cabinet  supported  on  four  shock- 
mounts.  Mounted  in  the  cabinet  are  an  exhaust  blower,  a  Mechanical  Unit 
Assembly,  and  an  Electronic  Unit  Assembly.  A  paper  take-up  mechanism 
is  mounted  on  the  hood  cover.  Figures  1,  2,  and  3  show  the  completely 
assembled  equipment. 

(2)  Mechanical  Unit 

The  Mechanical  Unit  is  a  continuous  web-type  recorder  feeding 
paper  from  a  350  foot  roll.  Three  printing  styli  are  mounted  on  a  band 
assembly  which  is  driven  by  an  induction  motor  and  restrained  by  an  1800- 
cycle  synchronous  motor  of  the  phonic  type.  The  record  is  printed  by 
burning  away  the  white  paper  surface  with  an  electrical  discharge  between 
the  stylus  and  the  frame  (ground),  thus  revealing  the  black  undercoating. 

The  Mechanical  Unit  contains  a  program  assembly  which  provides  the 
various  contacts  for  keying  and  gating  the  transmitter  and  receiver,  a  20 
cps  generator  which  provides  pulses  for  recording  20  fathom  divisions  on 
the  UOO  fathom  record  scale,  a  time-mark  switch  which  interrupts  the  20 
fathom  marks  to  provide  three  minute  time  breaks  on  the  record,  and  a  phasing 
clutch  which  enables  the  operator  to  synchronize  the  time  marks  with  the 
Ship’s  time  standard. 


n 


(3)  The  Electronic  Unit 


The  Electronic  Unit  contains  all  the  circuitry  and  controls  for 
coupling  the  PER  to  the  Sonar  Sounding  Set  and  operating  the  complete  system* 
The  Electronic  Unit  consists  of  a  Power  Supply,  an  1800-cycle  Fork-Controlled 
Oscillator,  a  Sync  Motor  Amplifier  and  a  Print  Amplifier.  The  cabling 
connections  are  made  on  the  Rear  Panel.  The  operator’s  controls  and  indicators 
are  on  the  Front  Panel.  The  Mechanical  Unit  mounts  over  the  forward  end  of 
the  Electronic  Unit  Chassis  and  one  cable  interconnects  the  two  units. 

D.  APPLICATIONS 

The  PDR  MK  V  is  used  for  recording  sonic  soundings  in  place  of  the 
recorder  units  supplied  with  conventional  sounding  gear.  It  is  intended  for 
use  in  deep  water  surveys  inhere  high  precision  and  fine  details  of  relief 
are  required. 

.For  further  information  on  the  background  and  applications  of  PDR 
equipment,  see  Reference  B. 


13 


SECTION  TWO 


THEORY  OF  OPERATION 


I.  INTRODUCTION 

A.  GENERAL 

The  Precision  Depth  Recorder  is  a  precise  timing  device  which  displays 
the  time  difference  between  transmitted  and  bottom-reflected  sonic  pulses 
on  an  expanded  scale.  The  correlation  of  this  displayed  information  with 
the  actual  ocean  bottom  topography  depends  upon  many  factors  beyond  the 
scope  of  this  manual.  For  present  purposes,  it  is  considered  that  the 
record  obtained  is  a  representation  of  the  ocean  bottom  beneath  the  ship 
and  gives  the  depth  in  fathoms. 

B.  SONAR  SQUID  INC  SET 

The  Sonar  Sounding  Set  is  the  basic  equipment  for  recording  depth. 

The  PDR  is  intended  to  replace  the  recorder  unit  of  conventional  sounders 
which  do  not  provide  the  expanded  scale  and  high  precision  required  for 
detailed  surveys.  Hereafter,  the  Sounding  Set  referred  to  will  be  the 
Sonar  Sounding  Set  AN/tfQN-lB.  Complete  information  on  this  equipment  is 
contained  in  Reference  C.  For  present  purposes,  this  equipment  may  be 
considered  to  consist  of  a  transducer,  transmitter  and  receiver.  The 
transmitter  energizes  the  transducer  when  it  is  keyed  by  a  grounding 
contact.  The  receiver  passes  and  amplifies  both  the  transmitted  and 
bottom-reflected  pulses.  The  output  of  the  receiver  is  available  at  a 
high-level  low- impedance  outlet. 

C.  PRECISION  DEPTH  RECORDER 

(1)  Functions 

The  PDR  has  two  main  functions:  (l)  to  provide  a  display  of  the 
sonic  pulse  time-difference  information  in  a  precise  and  integrated  manner; 
(2)  to  provide  a  keying  contact  for  the  Sonar  transmitter.  In  addition, 
there  arc  several  auxiliary  functions:  (1)  to  provide  20  fathom  divisions 
on  the  I|00  fathom  scale  record  for  ease  of  reading  depth  precisely;  (2) 
to  provide  a  time  break  on  the  record  so  that  the  depth  may  be  related  to 
geographical  position  by  correlation  with  the  ship's  log;  (3)  to  provide 
a  means  of  synchronizing  the  record  time  breaks  with  the  Ship’s  time 
standard;  (U)  to  provide  a  programmed  gating  system.  Figure  U  shows  the 
functional  relationship  of  the  various  units. 

(2)  Gating  System,  General 

The  Gating  System  in  the  MK  V  Recorder  is  designed  to  allow  a 
maximum  density  of  sampling  and  a  maximum  signal/noise  recording  ratio 
while  preserving  the  greatest  simplicity  of  operation.  In  the  range  0-1500 


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at  the  beginning  of  each  stylus  scan,  once  per  second,  and,  of  course,  one 
ping  is  received  as  a  bottom  reflection  per  scan.  This  mode  of  operation 
can  be  used  in  any  depth  of  water.  However,  in  depths  greater  than  1500 
fathoms,  the  echo  is  usually  too  weak  to  show  through  the  accumulated  noise. 

In  the  range  1500-3000  fathoms,  a  program  of  keying  and  recording  is  con¬ 
trolled  by  cams  operating  on  a  12  second  cycle;  in  3000-6000  fathoms,  the 
cycle  length  is  2h  seconds.  In  addition,  if  a  Slow  Drum  is  used  in  synchronism 
with  the  expanded  scale  recorder,  a  li\h  second  cycle  program  is  available 
for  control  of  the  Slow  Drum  program. 

The  operation  of  the  cycles  is  shown  diagr aromatically  in  Figure  5* 

Zero  time  is  the  time  of  the  start  of  the  first  of  a  group  of  pings.  It 
is  also  the  time  of  the  start  of  a  stylus  scan  across  the  recording  paper. 

(3)  Twelve  Second  Cycle 

Consider  the  twelve  second  cycle.  The  keying  gate  opens  just 
before  zero  time  and  closes  just  after  the  fifth  second,  thus  allowing 
six  pings  to  be  transmitted  every  twelve  seconds.  The  recording  gate 
opens  at  second  3 <>5,  so  that  two  of  the  six  outgoing  pings  are  recorded  and 
also  all  the  reflected  pings  between  3*5  and  twelve  seconds.  The  recording 
gate  is  open  for  eight  and  one-half  scans  of  the  stylus.  For  depths  between 
1500  and  2800  fathoms,  six  of  the  eight  and  one-half  scans  will  print  an 
echo  return;  for  depths  greater  than  2800  fathoms  only  five  or  less  returns 
will  be  recorded. 

(ii)  Twenty-four  Second  Cycle 

Consider  the  2h  second  cycle.  The  keying  gate  opens  just  before 
zero  time  and  closes  just  after  the  eleventh  second,  thus  allowing  twelve 
pings  to  be  transmitted  every  twenty-four  seconds.  The  recording  gate 
opens  at  second  7*5,  so  that  four  of  the  twelve  outgoing  pings  are  recorded 
and  also  all  the  reflected  pings  between  7*5  and  2U  seconds.  The  recording 
gate  is  open  for  sixteen  and  one-half  scans  of  the  stylus.  For  depths 
between  3000  and  5200  fathoms,  twelve  of  the  sixteen  and  one-half  scans, 
will  print  an  echo  return;  for  depths  greater  than  5200  fathoms  only  eleven 
or  less  returns  will  be  recorded. 

(5)  lUU  Second  Cycle 

Consider  the  lhh  second  cycle.  This  is  used  for  gating  an  auxiliary 
blow  Drum  recorder  with  a  full  scale  of  2l|00  fathoms  (6  seconds  per  scan). 

The  keying  gate,  which  supersedes  the  twelve  and  twenty-four  second  cycle 
gates  in  the  circuit,  allows  120  seconds  of  operation  as  described  above. 

During  this  time  the  receiving  gate  of  the  2h00  fathom  scale  recorder  is 
closed  and  the  keying  gate  is  open.  Just  before  second  number  120  in  the 
cycle  the  keying  gate  closes  for  five  seconds,  opens  then  for  one  second 
allowing  only  one  ping  to  be  transmitted,  then  opens  again  before  second 
2h  to  allow  another  120  seconds  of  normal  expanded  scale  recording.  The 
blow  Drum  receiving  gate  opens  in  time  to  record  the  single  ping  transmitted 
and  closes  just  before  normal  operation  begins  again.  Thus  the  density  of 
sampling  for  the  Slow  Drum  is  one  ping  every  II4.J4.  seconds.  TTien  there  is  no 


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auxiliary  Slow  Drum  recorder,  the  lhh  second  keying  gate  is  bypassed  and 
the  normal  expanded  scale  recorder  programs  are  not  interrupted. 

II.  DESCRIPTION  OF  UNITS  AND  CIRCUITS 

A.  SONAR  SOUNDING  SET 

(1)  General 

The  circuits  of  the  Sonar  Sounding  Set  AN/UQN  -  IB  are  described 
in  Reference  C.  Only  those  parts  of  the  circuit  which  have  to  do  with 
the  PDR  equipment  will  be  considered  here.  These  are:  (l)  Motor  Drive; 

(2)  Keying  Leads;  (3)  Earphone  Output  Jack.  The  illustrations  referred 
to  in  this  paragraph  ( II-A) ,  are  to  be  found  in  Reference  C. 

(2)  The  Motor  Drive 

The  Motor  Drive  of  the  Sounder  is  connected  for  a  separate  60  cps 
115  V  source  as  shown  in  Figure  3-3 ,  Reference  C.  If  it  is  desired  to  run 
the  Sounder  Recorder  at  times,  the  AC  source  for  the  drive  motor  may  be 
switched.  In  any  case,  the  motor  should  be  disconnected  while  the  PDR 
is  operating. 

The  styli  must  be  prevented  from  recording  on  the  chart  area  or 
overloading  of  the  final  receiver  stage  with  consequent  damage  to  components 
will  result.  The  belt  holding  the  recording  styli  may  be  advanced  manually 
until  neither  one  of  the  styli  is  in  contact  with  the  paper;  or  the  connection 
to  the  trolley  bar  may  be  broken.  If  it  is  desired  to  be  able  to  put  the 
Sonar  Set  in  normal  operation  quickly;  this  latter  connection  may  be  switched. 

(3)  The  Keying  Leads 

The  Keying  Leads  are  normally  connected  to  the  keying  contacts, 

S-201  (Figure  2-9)*  These  are  disconnected,  and  led,  through  a  shielded 
cable,  to  the  PDR  KEYING  LEAD  jack.  If  It  is  desired  to  operate  the  Sounder 
at  times,  the  keying  leads  may  also  be  switched. 

(h)  The  Earphone  Output  Jack 

The  Earphone  Output  Jack  is  used  as  the  source  of  signal  for  the 
PDR.  A  shielded  cable  leads  the  signal  from  this  point  to  the  PDR  INPUT 
jack.  The  PHONES  jack,  on  the  PDR  front  panel,  may  be  used  for  monitoring. 

In  order  to  reduce  the  line  impedance  of  the  signal  lead,  Condenser 
C-221  (Reference  C),  680  MMF.,  is  shunted  by  a  0.1  MFD,  600  v  condenser. 

Aside  from  the  circuit  changes  mentioned  above,  the  Sounder  is 
operated  as  usual. 

B.  PRECISION  DEPTH  RECORDER 

(l)  Cabinet 

The  PDR  MK  V  is  contained  in  a  cabinet  supported  by  four  shock  mounts. 


18 


A  small  hinged  cover  plate  allows  access  to  the  front  panel  operating 
controls.  A  paper  take-up  mechanism,  including  a  small  AC  motor,  a  friction 
clutch  and  suitable  supports  for  the  take-up  spool,  is  mounted  on  the  hood. 

A  lucite  window  is  provided  to  obtain  a  clear  view  of  the  styli  when  the 
hood  is  in  place.  Inside  the  cabinet  are  the  Mechanical  Unit,  the  Electronic 
Unit,  and  an  exhaust  blower,  connected  by  hose  to  the  Mechanical  Unit,  which 
removes  the  waste  particles  created  by  the  recording  process.  The  blower 
and  take-up  motors  are  cable-connected  to  the  AC  line  through  J7-P7  and 
J8-P8  respectively,  and  are  energized  by  the  Power  Switch  in  the  RUN 
position.  (See  Figure  2U). 

(2)  The  Mechanical  Unit 

The  Mechanical  Unit  contains  all  the  mechanical  apparatus  required 
to  perform  the  recording  function  and  all  the  auxiliary  devices  required  to 
synchronize  the  operation  of  the  PDR  with  the  Sonar  Sounding  Set.  Connection 
to  the  Electronic  Unit  is  made  through  PI,  a  23-pin  receptacle  mounted  on 
the  program  assembly.  General  views  of  the  Mechanical  Unit  are  shown  in 
Figures  6  and  7* 


a.  Printing 

Printing  of  the  paper  is  done  by  three  styli  equally  spaced  on 
a  band  assembly.  Signal  power  is  fed  to  the  styli  through  contact  between 
the  styli  bushing  holders  and  a  Trolley  Bar  mounted  on  the  front  of  the 
Mechanical  Unite  The  Trolley  Bar  also  helps  smooth  out  the  traversing 
motion  of  the  styli. 

The  band  is  driven  by  a  single  phase  induction  Run  Motor  and 
restrained  by  a  phonic-type  Sync  Motor  so  that  each  stylus  scans  the  width 
of  the  recording  chart  once  per  second.  The  chart  paper  is  fed  from  a  roll 
at  2k  inches  per  hour. 

b.  Recorder  Drive 

Refer  to  Figures  8  -  11,  showing  detailed  views  of  the 
Recorder  driving  system  and  Figure  2k  >  the  complete  circuit  diagram. 

The  Recorder  is  set  in  operation  by  the  four-position  power 
switch,  SI.  Refer  to  Sl-E  and  Sl-F  in  Figure  2U*  In  OFF  position,  both 
sides  of  the  11  f?V,  60  cps  line  are  disconnected  from  the  Mechanical  Unit. 

In  START  position,  the  START  MOTOR  is  energized  and  brings  the  SYNC  motor 
above  synchronous  speed.  In  SYNC  position,  the  SYNC  MOTOR  is  energized 
and  drops  into  synchronous  speed,  1800  RPM.  The  START  MOTOR  is  still 
energized  through  ballast  tube  V103  at  this  stage  to  provide  some  damping 
force  on  the  SYNC  MOTOR.  Other  than  this  damping  force,  there  is  no 
appreciable  load  on  the  SYNC  MOTOR,  since  the  latch  mechanism  linking  it  to 
the  rest  of  the  drive  system  slips  freely  when  the  RUN  MOTOR  is  stopped. 

In  RUN  position,  the  START  MOTOR  is  disconnected  and  the  RUN  MOTOR  is 
energized  through  ballast  tube  V103*  which  regulates  the  RUN  MOTOR  current. 
The  RUN  MOTOR  drives  the  Band  Assembly  which  engages  the  SYNC  ARM  by  means 
of  the  lug  projections  on  the  stylus  holders.  The  SYNC  ARM  is  connected 


TROLLEY  BAR  PLATEN  FATHOM  FRONT  PAPER  GUIDE 


MECHANICAL  UNIT  FRONT  VIEW 


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assembly^  the  band  1  carrying  the  stylus  holders  2 
Is  driven  by  the  n on-synchronous  run  motor  3 
through  the  reduction  gears. 

The  stylus  holders  2  have  lug  projections  that 
catch  on  the  holdback  arm  5  which  cannot  be  pulled 
above  synchronous  speed  (see  Pig*  3)#  The  wheel 

18  rotates  freely  about  the  shaft  19*  The  shaft 

19  of  the  hold-back  arm  5  drives  the  collar  6 
upon  which  is  attached  the  drive  dog  7*  The  run 
motor  3  tends  to  drive  the  system  above  synchronous 
speed,  thus  causing  the  drive  dog  7  to  rotate  until 
it  engages  the  latch  8  mounted  on  the  collar  9* 

The  collar  9  Is  geared  to  the  synchronous  motor 

so  as  to  run  at  synchronous  speed*  The  drive  back 
to  the  synchronous  motor  is  through  the  gear  17* 

When  starting  up  the  system  preparatory  to 
recording,  the  synchronous  motor  13  is  first  brought 
up  to  speed  by  the  start  motor  14*  There  is  no 
load  on  the  synchronous  motor  because  the  latch  8 
trips  over  the  drive  dog  7  which  is  not  rotating* 

When  the  run  motor  3  starts  up,  it  speeds  up 
until  the  drive  dog  7  catches  up  with  the  latch  8* 
The  band  1  is  then  held  down  to  synchronous  speed* 
When  the  run  motor  stops  the  synchronous  system 
between  motor  13  and  latch  8  continues  to  rotate 


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mid  Drive  Dug  Assembly. 


Fig.  8.  Drive  System  Schematic 


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through  gearing  to  the  latch  mechanism  which  engages  the  SXNC  MOTOR  drive* 
After  engagement,  the  band  assembly  is  constrained  to  a  precise  speed  of 
on®  scan  per  second.  In  order  to  avoid  knocking  the  SYNC  MOTOR  out  of 
synchronism  (and  thus  stalling  it),  the  RUN  MOTOR  drive  includes  a  friction 
clutch  which  slips  under  the  impact  of  the  latch  engagement. 

c*  Twenty  Fathom  Mark  Generator 

The  SYNC  MOTOR  also  drives  the  rotating  cam  armature  of  a 
20-cycle  pulse  generator*  This  generator  is  of  the  variable  reluctance 
type*  The  stator  consists  of  a  coil  wound  around  a  permanent  magnet 
core*  The  magnetic  flux  path  is  completed  by  the  rotating  cam*  Due  to 
the  variation  of  reluctance  in  the  circuit,  a  voltage  is  induced  in  the 
coil  whose  wave  shape  closely  approximates  the  physical  developed  shape  of 
the  cam*  In  this  case,  sharp  pulses  are  generated  which  are  printed  as 
precise  20  fathom  divisions  of  the  U00  fathom  record  scale.  A  lucite  bar, 
mounted  on  the  front  of  the  Mechanical  Unit,  has  numbered  graduations  which 
serve  as  a  guide  in  identifying  the  20  fathom  mark  divisions* 

d.  Program  Assembly 

The  auxiliary  devices  include  the  Keying  Contacts,  the 
Gating  Cams,  the  Time  Mark  Interrupter  and  the  Time  Phasing  Components* 
These  are  all  contained  in  one  Program  Assembly  which  is  completely  de¬ 
tachable  from  the  rest  of  the  Mechanical  Unit,  (Figures  12  and  13). 
Mechanical  connection  is  made  to  the  RUN  MOTOR  through  the  Meshing 
Gear  (Figure  lU),  and  electrical  connection  to  the  Electronics  Unit  is  made 
through  P2-J2  and  Pl-Jl. 

Refer  to  Figures  15  and  16,  showing  detailed  views  of  the 
Program  Assembly  components  and  to  Figure  2h» 

The  Keying  Contacts  are  driven  by  a  shaft  rotating  at  one 
revolution  per  second.  The  group  of  four  Gating  Cams,  Nos.  1-1;,  for  the 
expanded  scale  recorder  program  are  driven  by  a  shaft  making  one  revolution 
in  2h  seconds*  Cams  5  and  6,  the  Slow  Drum  Gating  Cams  are  driven  by  a 
shaft  making  one  revolution  in  II4.I4.  seconds.  The  Time  Mark  Interrupter 
Cam  and  Clutch  are  on  a  shaft  making  one  revolution  in  three  minutes. 

e.  Keying  Contacts 

The  Keying  Contacts  provide  the  ground  connection  required  to 
key  the  Sonar  Set  Transmitter.  Refer  to  Figure  17  which  shows  the  Keying 
Contacts  in  detail  and  to  Figure  2ip • 

The  Long  Key  Block  carries  a  leaf-spring  arm  which  connects 
contact  shoes  1  and  2.  The  Short  Key  Block  carries  a  leaf -spring  arm  which 
connects  Contact  Shoes  3  and  U.  The  width  of  the  contact  shoes  is  such  as 
to  make  the  duration  of  electrical  contact  20-30  milliseconds.  Contact 
3— U  is  connected  in  series  with  Contact  1-2*  The  Short  Key  Block  is 
adjusted  on  the  1  RPS  shaft  in  relation  to  the  Long  Ke^  Block  so  that  cent a 
3-1;  breaks  3-5  milliseconds  after  Contact  1-2  makes.  Thus  Contact  3-U 
determines  the  end  of  a  short  ping  and  Contact  1-2  determines  the  beginning 


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SIMPLIFIED  SCHEMATIC 
RECEIVING?  GATES 

FIG.  19 


3t 


of  the  short  ping.  Switch  S6  on  the  Front  Panel  may  be  used  to  short  out 
Contact  3-Ue  Then  Contact  1-2  determines  both  the  beginning  and  end  of  the 
long  ping  whose  duration  corresponds  to  the  full  width  of  the  shoe  contact, 
20-30  milliseconds.  The  beginning  of  the  keying  pulse  is  synchronized  with 
the  beginning  of  the  stylus  scan  by  proper  engagement  of  the  Meshing  Gear  when 
the  Program  Assembly  is  mounted  on  the  Mechanical  Unit. 

f .  Keying  Gate  Cams 

The  Gating  Cams  provide  the  switching  cycles  which  control 
the  operation  of  the  Keying  Contacts,  the  Print  Amplifier,  and  the  Slow 
Drum  Recorder.  The  proper  gating  cycle  for  the  depth  of  operation  is  selected 
by  the  Depth  Selector,  S-2,  on  the  Front  Panel. 

Refer  to  Figure  18,  a  simplified  schematic  of  the  keying 
circuit,  and  Figure  2lj. 

The  Sonar  Keying  Lead,  which  must  be  grounded  to  key  the 
Sonar  Set  Transmitter,  enters  the  FDR  through  Jiu  The  Power  Switch, 

Sl-B,  connects  the  Keying  Lead  to  the  circuit  only  in  the  RUN  position 
so  that  if  the  Recorder  happens  to  stop  with  the  Keying  Contacts  grounding, 
the  Transmitter  will  not  be  energized  indefinitely,  a  condition  which  would 
cause  component  failures  in  the  Sonar  Set.  The  Keying  connection  is  led 
from  S2-B  to  the  microswitch  Sll,  controlled  by  Cam  #5*  This  switch  is 
shorted  out  unless  a  Slow  Drum  Recorder  is  being  used.  (Slow  Drum 
'operation  is  discussed  below).  The  keying  connection  is  now  switched  by 
Depth  Selector  S2-B.  In  the  0-1500  Fathom  position,  the  Keying  Lead  is 
connected  directly  to  the  Keying  Contacts  so  that  the  keying  rate  is  one 
ping  per  secondc  In  the  1500-3000  Fathom  position,  the  Keying  Lead  is 
connected  to  the  Keying  Contacts  through  the  microswitch  S7,  controlled  by 
Cam  #1.  This  cam  allows  a  keying  rate  of  6  pings,  one  second  apart,  every 
12  seconds.  In  the  3000-6000  Fathom  position,  the  Keying  Lead  is  connected 
to  the  Keying  Contacts  through  the  microswitch  S8,  controlled  by  Cam  #2. 

This  cam  allows  a  keying  rate  of  12  pings,  one  second  apart,  every  2k 
seconds.  The  Ping  Length  Selector  Switch,  S6,  allows  choice  of  the  short 
(3-5  msecs)  or  long  (20-30  msecs)  ping  duration  as  described  above. 

The  Slow  Drum  Keying  Program  Cam,  #5>  operates  on  a  lhh  second 
cycle.  This  cam  allows  the  cycle  operation  described  above  for  120  out  of 
every  lhh  seconds,  and  controls  the  keying  operation  for  2h  out  of  every 
lUli  seconds.  Only  one  ping,  the  one  that  would  be  the  sixth  in  the  12  and 
2k  second  cycles,  is  allowed  to  be  transmitted  during  the  2k  second  Slow  Drum 
period.  This  is  necessary  to  prevent  multiple  bottom  records  being  recorded 
on  the  Slow  Drum  and  rendering  the  compressed  scale  record  valueless. 

g.  Receiving  Gate  Cams 

Refer  to  Figure  19,  a  simplified  schematic  of  the  signal 
input  circuit,  and  Figure  21;  • 

The  Sonar  signal  input  enters  the  PDR  through  J3«  After 
passing  through  Gain  Control,  R201,  and  isolation  resistor  R202,  the  signal 
is  connected  to  the  grid  of  amplifier  tube  V201A  and  subsequently  passes 
through  the  rest  of  the  Print  Amplifier  to  the  stylus.  Gating  of  the  signal 


is  accomplished  by  grounding  or  not  grounding  the  grid  of  V201A.  This 
grid  is  connected  to  Depth  Selector  Switch  S2-A.  In  the  0-1500  Fathom 
position,  the  grid  is  never  grounded  so  that  signal  passes  through  the  Print 
Amplifier  continuously.  In  the  1500-3000  Fathom  position,  the  grid  is 
grounded  through  the  microswitch  S9>  controlled  by  Cam  #3.  This  cam  is 
synchronized  with  the  Keying  Gate  Cam  #1  so  that  only  the  last  2  of  the 
6-ping  group  are  recorded  and  signal  is  passed  through  in  the  last  8  1/2 
seconds  of  every  12  second  cycle.  In  the  3000-6000  Fathom  position,  the 
grid  is  grounded  through  the  microswitch,  S10,  controlled  by  Cam  #U.  This 
cam  is  synchronized  with  the  Keying  Gate  Cam  #2  so  that  only  the  last  U  of 
the  12-ping  group  are  recorded  and  signal  is  passed  through  in  the  last 
16  l/2  seconds  of  every  2li-second  cycle. 

The  Sonar  Signal  is  also  led  from  J3  directly  to  the  microswitch, 
S12,  controlled  by  Cam  #6.  This  cam  controls  the  input  to  the  Slow  Drum 
Recorder.  For  most  of  its  Ihh  second  cycle,  it  grounds  the  Slow  Drum  signal 
input.  It  is  synchronized  with  Cam  #5  so  that  signal  is  passed  through 
the  Slow  Drum  Print  Amplifier  just  in  time  to  record  the  single  ping  of  the 
Slow  Drum  2ii-second  recording  period.  The  Slow  Drum  input  is  grounded  again 
just  before  the  end  of  this  period. 

h.  Time  Marks 

Refer  to  Figures  15  and  16  and  Figure  2!;. 

The  Time  Mark  Interrupter  Cam  operates  on  the  1/3  RPM  shaft. 

It  controls  microswitch  S5  which  connects  or  disconnects  the  20  cps  generator 
pulses  to  the  Fathom  Mark  Amplifier,  V203B.  The  cycle  is  arranged  to  allow 
a  15  second  interruption  every  three  minutes.  During  this  15  second  period, 

S5  shorts  the  generator  coil  to  ground,  interrupting  the  printing  of  the 
20  Fathom  lines  on  the  record,  and  causing  the  Time  Indicator  Light  on  the 
Front  Panel  to  extinguish.  During  the  remainder  of  the  three  minute  period, 

S5  completes  the  Time  Indicator  Light  circuit  and  allows  the  20  cps  pulses 
to  be  printed. 

i.  Time  Phasing 


The  Time  Mark  Interrupter  Cam  is  driven  by  the  1/3  RPM  shaft 
through  the  Phasing  Clutch.  The  Phasing  Clutch  consists  of  a  spring-loaded 
pawl  and  a  ratchet  wheel  with  an  extended  stop-arm.  The  stop-arm  may  be 
engaged  by  the  armature  of  the  Phasing  Clutch  Relay  which  is  controlled  by 
Time  Phase  Switch,  SU  on  the  Front  Panel.  When  SU  is  in  RELEASE  position, 
the  Phasing  Clutch  Relay  is  energized,  the  armature  is  lifted,  and  the  Phasing 
Clutch  is  engaged.  When  SU  is  in  PHASE  position,  the  Phasing  Clutch  Relay 
is  de-energized,  the  armature  drops  and.  engages  the  extended  stop-arm  of  the 
ratchet  wheel  when  it  comes  around.  With  the  ratchet  wheel  held,  the  pawl 
slips  and  the  Time  Mark  Interrupter  Cam  stops  moving.  The  Time  Mark 
Interrupter  Switch,  S5>  is  adjusted  so  that  it  is  now  at  the  extreme  end  of 
the  interruption  period.  If  the  Time  Phase  Switch,  Sli,  is  now  snapp>ed  to 
RELEASE  position,  the  clutch  will  engage  and  the  20  Fathom  marks  will 
immediately  start  printing  on  the  record.  If  this  last  operation  is 
synchronized  with  the  Ship's  time  standard  on  some  multiple  of  three  minutes, 
the  end  of  each  interruption  period  (or  the  beginning  of  each  20  Fathom  Mark 
printing  period)  will  represent  a  three-minute  time  break  in  terms  of  Ship's 
time. 


36 


Note  that  since  all  the  shafts  in  the  Program  Assembly  are 
driven  from  RUN  MOTOR  gearing,  when  the  RUN  ROTOR  stops,  the  Program  Assembly 
ceases  to  function.  Mienever  the  RUN  ROTOR  is  stopped,  e.g.,  when  loading 
a  new  chart  roll,  the  Tine  Phasing  procedure  must  be  followed  again,  since 
synchronization  of  the  record  time  breaks  with  the  Ship's  time  is  lost* 

(3)  The  Electronic  Unit 

The  Electronic  Unit  contains  all  the  circuitry  required  to  control 
the  operation  of  the  PER  coupled  to  a  Sonar  Sounding  Set.  Connection  to  the 
Mechanical  Unit  is  made  through  Jl,  a  23-terminal  cable  connector  leaving  the 
Electronic  Unit  from  the  top.  General  views  of  the  Electronic  unit  are  shown 
in  Figures  20  and  21.  The  complete  circuit  diagram  is  shown  in  Figure  2h. 

a.  Power  Supply 

This  circuit  supplies  unregulated  B+  power  at  300  volts  DC, 
regulated  3+  power  at  150  volts  DC,  and  filament  power  at  6*3  volts  AC  to 
the  electronic  circuits.  It  also  aipplies  unregulated  20  volt  DC  power  to 
the  Phasing  Clutch  Relay  circuit* 

Single-phase,  115  V,  60  cps  powder  enters  the  PDR  through  the 
line  cord  at  the  Rear  Panel*  Power  fuse  FI,  rated  at  3  amperes  protects  the 
circuits  from  overload  and  the  neon  pilot  lamp  indicates  its  failure.  Power 
Switch  Sl-A  connects  line  voltage  across  the  primary  of  the  Power  Transformer, 
T101.  The  primary  has  three  taps  which  may  be  selected  by  S3  on  the  Rear 
Panel  for  the  appropriate  line  voltage*  The  secondary  has  a  6*3  volt  winding 
for  filament  power  and  a  5  volt  and  high  voltage  winding  which  feed  a 
conventional  power  supply  circuit  utilizing  a  choke-input  filter,  high 
voltage  rectifier  tube  V101,  a  5RU*  and  regulator  tube,  V102,  a  GA2,  were 
chosen  because  they  are  used  in  the  AN/UQN-IB  Sonar  Sounding  Set  and  therefore 
simplify  the  spare  parts  requirements.  Fuse  F2,  rated  at  l/U  ampere,  protects 
the  high  voltage  supply  and  has  a  neon  indicator  in  parallel.  The  20  volt 
DC  supply  for  the  Phasing  Clutch  Relay  is  tapped  off  the  high  voltage  through 
R101  • 


b.  Fork-Controlled  Oscillator 

This  is  a  plug-in  unit  located  at  the  rear  of  the  Electronic 
Unit  which  generates  an  1800-cycle  signal  for  synchronous  motor  operation  and 
for  use  as  an  Event  Hark  signal.  The  unit  consists  of  an  1800-cycle  tuning 
fork,  whose  output  is  amplified  by  three  stages  of  amplification,  with 
positive  feedback  to  drive  the  fork. 

The  1300-cycle  fork  has  a  pick-up  coil  which  provides  a  signal 
to  the  first  amplifier  stage,  V301A,  and  a  drive  coil  which  accepts  a  feed¬ 
back  signal  from  the  power  amplifier  stage,  V301B. 

The  1800-cycle  fork  signal  from  the  fork  pick-up  coil  is 
applied  through  a  shielded  lead  to  the  grid  of  the  fork  amplifier,  V301A, 
a  half  section  of  a  6SN7.  V301A  is  a  class  A  amplifier  with  an  unbypassed 

cathode  resistor  R311  to  provide  inverse  feedback  for  this  stage  to  stabilize 
the  circuit.  The  amplified  1800-cycle  signal  is  resistance-coupled  through 


1800  CPS  FORK-CONTROLLED 
OSCI LLATOR 


FIG.  20.  ELECTRONIC  UNIT  TOP  VIEW 


ELECTRONIC  UNIT  BOTTOM  VIEW 


capacitor  C302  to  the  control  grid  of  V302,  a  6AG7. 

V302  is  connected  as  a  conventional  pentode  amplifier  and 
operates  as  a  fork  limiter  stage.  Sufficient  signal  is  delivered  to  the 
control  grid  of  this  stage  to  cause  plate  current  limiting.  This  action 
results  in  a  constant  level  output,  regardless  of  the  input  signal  received 
from  V301A  over  the  operating  range  of  the  fork. 

The  output  of  V302  is  coupled  through  capacitor  C30U,  R308 
and  R310  to  the  grid  of  V301B,  which  acts  as  a  power  amplifier  feeding  the 
drive  coil  of  the  fork.  Resistors  R308  and  R309  form  a  voltage  divider  to 
reduce  the  input  signal  to  V301B. 

A  variable  wire-wound  resistor,  R312,  in  the  cathode  circuit 
of  V301B  controls  the  frequency  of  the  fork  oscillator.  When  this  resistor 
is  set  at  the  minimum  value,  maximum  signal  is  delivered  to  the  fork  drive 
coil.  This  causes  the  fork  to  vibrate  at  a  frequency  slightly  lower  than 
1800  cycles.  With  R312  adjusted  for  maximum  resistance,  a  minimum  signal 
is  applied  to  the  fork  drive  coil  and  the  fork  vibrates  at  slightly  more 
than  1800  cycles.  The  total  range  of  amplitude  variation  on  the  fork  drive 
coil  is  approximately  8  to  1.  This  results  in  a  frequency  variation  of 
approximately  plus  or  minus  0.0U  cps  from  the  tuning-fork  center  frequency 
of  1800  cycles. 

The  output  from  the  fork-controlled  oscillator  is  obtained  from 
isolating  resistor  R307.  This  output  feeds  through  P6-pin  6  to  provide  signal 
for  the  Sync  Motor  Amplifier  circuit.  P6-pin  3  connects  the  circuit  return 
to  B-  (Chassis  Ground)  and  Pin  U  connects  the  circuit  plate  supply  to  the 
decoupling  filter,  R216,  C208,  and  the  15>0  volt  DC  regulated  supply.  Filament 
voltage  is  brought  in  to  the  plug-in  unit  through  pins  10  and  15. 

Co  Sync  Motor  Amplifier 

The  motor  amplifier  comprises  two  stages:  V203A,  which  serves 
as  a  buffer  stage  to  isolate  the  fork  oscillator  from  the  motor  power  circuits 
and  provides  sufficient  amplification  to  drive  the  power  stage;  and  V20U, 

V205>,  the  motor  amplifier  tubes,  which  provide  the  power  to  operate  the 
synchronous  motor. 

The  1800-cycle  signal  from  the  fork-oscillator  unit  connects 
to  variable  resistor  R213  and  then  to  the  grid  of  the  buffer  motor-driver 
tube,  V203A,  one  half  section  of  a  6SN7.  This  stage  is  a  transformer-coupled 
amplifier  with  an  unbypassed  cathode  resistor,  R2II4.,  to  provide  greater 
stability.  R213  controls  the  amplification  of  this  stage  to  provide  the 
proper  amount  of  driving  power  for  the  motor  amplifier  tubes  V20U  and  V20£. 

The  output  of  V203A  is  coupled  through  transformer  T203  to 
the  grids  of  the  motor  amplifier  tubes,  two  6SN7GTAfS  connected  in  push-pull. 
These  are  operated  as  Class  AB  amplifiers,  self -bias  being  supplied  by 
cathode  resistor  R215  and  bypass  capacitor  C205.  The  ground  return  of  this 
stage  is  controlled  by  Power  Switch  Sl-D  which  makes  the  ground  connection  in 
the  SYKC  and  RUN  position  only.  This  is  done  to  prevent  SYNC  motor  power  being 
applied  until  the  START  MOTOR  has  brought  it  up  to  speed. 


The  output  of  V203A  is  also  coupled  to  the  Slow  Drum  Sync 
Drive  circuit  through  capacitor  C209  and  J5-P5>,  pin  C.  This  provides  precision 
1300-cycle  voltage  to  the  slow  drum,  and  eliminates  the  need  for  another 
fork-oscillator  unit. 

The  output  of  V203A  is  coupled  to  the  Print  Amplifier  through 
C209,  isolation  resistor  R12,  and  the  Event  marker  Switch.  Operation  of  the 
Event  Parker  Switch,  S6,  on  the  Front  Panel  connects  1800-cycle  voltage  to 
the  grid  of  V201B  in  the  Print  Amp.  and  causes  a  black  line  to  appear  across 
the  width  of  the  recording  chart. 

do  Print  Amplifier 

The  Print  Amplifier  comprises  three  stages :  V201A,  which 

provides  voltage  amplification  and  serves  as  the  gated  tube  for  cycled 
operation;  V201B  which  provides  a  recording  threshold  above  the  normal  noise 
level  and  sufficient  amplification  to  drive  the  power  stage;  and  V202,  which 
provides  power  to  the  recording  stylus  needle. 

The  UOOO-cycle  signal  from  the  Sonar  Set  enters  the  Electronic 
Unit  through  J3-pin  B.  The  ground  connection  is  carried  on  J3-pin  A.  Ear¬ 
phone  Jack  J6  is  connected  across  J3  to  provide  a  monitoring  point  in  place 
of  the  Sonar  Set  Earphone  Output  Jack  used  for  transferring  the  signal  to  the 
FDR. 


The  UOOO-cycle  signal  is  connected  from  J3-pin  B  to  R201,  a 
variable  resistor  which  serves  as  the  Gain  Control  for  the  Print  Amplifier, 
and  then  through  isolation  resistor  R202  to  the  grid  of  V201A. 

The  signal  is  also  connected  from  J3-pin  B  through  Jl-Pl,  pin 
P  to  S12,  the  Slow  Drum  Receiving  Gate,  a  cam-operated  switch  in  the  Program 
Assembly.  It  is  then  connected  through  Jl-Pl,  pin  h.  to  the  Slow  Drum 
receptacle,  J5>  on  the  Rear  Panel. 

The  grid  of  V201A  connects  to  the  Depth  Selector  Switch  S2-A 
and  thence  to  the  receiving  gate  cam-operated  switches  in  the  Program  Assembly. 
Gating  is  accomplished  by  grounding  or  not  grounding  this  grid. 

V201A,  a  one-half  section  of  a  6SN7,  is  a  class  A  voltage 
amplifier  with  cathode  resistor  R203  unbypassed  to  provide  stability.  The  plate 
impedance  is  provided  by  R20l|  and  the  signal  is  coupled  to  the  grid  of  V201B 
through  capacitor  C201  and  resistor  R205. 


V201B,  a  one-half  section  of  a  6SN7  is  operated  as  a  trans¬ 
former-coupled  amplifier  normally  biased  to  cut  off.  The  cut-off  bias,  about 
12  volts,  is  supplied  by  dropping  resistor  R206  and  cathode  resistor  R207. 

The  cut-off  bias  operation  of  this  stage  sets  a  recording  threshold  for  the 
signal  level  and  serves  to  eliminate  low-level  noise  from  accumulating  on  the 
record  and  using  up  the  dynamic  range  of  the  recording  paper. 


When  the  invent  Marker  Switch,  S6,  is  operated,  1800-cycle 
signal  appears  at  the  V201B  grid  at  a  high  enough  level  to  overcome  the 
threshold  bias. 


The  output  of  the  Fathom  Mark  Amplifier,  20-cycle  rectified 
pulses  is  fed  to  the  plate  of  V201B  and  adds  to  the  signal  output  of  this 
stage. 


All  the  signals  at  the  output  of  V201B  are  coupled  through 
transformer  T201  to  the  grid  of  the  power  stage,  V202,  a  5881 „  This  is 
operated  as  a  Class  A  amplifier,  self -bias  being  supplied  by  cathode  resistor 
R208  and  bypass  capacitor  C203. 

The  signal  is  co  pled  to  the  recording  styli  through  output 
transformer  T202j  current-limiting  resistor  R209;  Jl-Pl,  pin  J;  J2-R2,  pin  B 
and  the  Trolley  Bar  on  the  front  of  the  mechanical  Unit,  The  ground  return 
of  the  power  stage  is  made  through  Power  Switch  Sl-D  in  RUN  position  only. 
This  is  to  prevent  signal  from  causing  holes  to  be  burned  through  the  re¬ 
cording  paper  when  the  styli  are  stationary, 

Plate  voltage  for  the  power  stage  is  +300  volts.  Regulated 
+150  volts  is  supplied  to  the  other  two  stages. 

e.  Fathom  Mark  Amplifier 

This  is  a  single  stage  amplifier  which  raises  the  level  of 
the  20  Fathom  Mark  Generator  output  and  feeds  it  to  the  Print  Amplifier 
circuit. 


The  20-cycle  pulses  are  connected  from  the  Mechanical  Unit 
to  the  Electronic  Unit  through  Jl-Pl,  pin  M,  and  appear  across  germanium 
rectifier  GR1,  The  rectifier  action  eliminates  the  portion  of  the  pulse 
with  negative  polarity  with  respect  to  ground  from  passing  through  the 
amplifier. 


Variable  resistor  R211  controls  the  density  of  the  20  Fathom 
Marks  appearing  on  the  record  and  connects  the  pulse  signals  to  the  grid  of 
V203B. 


V203B,  a  one-half  section  of  a  6SN?,  is  connected  as  a  zero- 
bias  voltage  amplifier  with  plate  load  R210.  The  output  of  V203B  is  coupled 
to  the  plate  of  V201B  through  capacitor  C20U*  Because  of  the  rectifier 
action  of  CR1,  the  output  of  the  fathom  Mark  amplifier  will  add  to  the 
other  signal  output  appearing  at  the  plate  of  V201B# 

f.  Rear  Panel 

Tiie  Rear  Panel  of  the  Electronic  Unit  contains  all  the 
components  required  for  interconnecting  the  PDR  with  the  Sonar  Sounding 
Set,  with  an  auxiliary  Slow  Drum  Recorder,  the  Blower  and  take-up  motors, 
the  AG  Power  line,  and  the  ShiD’s  ground. 

Refer  to  Figure  22  and  read  from  left  to  right.  See  figure  2h 


FIG.  22.  ELECTRONIC  UNIT  REAR  VIEW 


FIG.  23.  ELECTRONIC  UNIT  FRONT  VIEW 


bb 


The  two -terminal  receptacle  labeled  INPUT  is  J3.  The  UOOO- 
cycle  signal  from  the  Sonar  Sounding  Set  is  connected  to  Pin  B.  Pin  A  is 
ground • 

The  three-terminal  receptacle  labeled  KEYING  LEAD  is  Jl;.  The 
Keying  Lead  from  the  Sonar  Set  is  connected  to  pin  B.  Pin  A  is  ground.  Pin 
C  is  not  used. 


The  four-terminal  receptacle  labeled  SLOW  DRUM  is  J5 .  Pin  A 
is  ground.  Pin  B  is  connected  to  the  Gating  Switch  S12  and  provides  gated 
UOOO-cycle  signal  voltage.  Pin  C  is  connected  to  the  output  of  V203A  through 
capacitor  C209  and  provides  35  volts  of  precision  1800-cycle  frequency. 

Pin  D  is  not  used. 

The  cable  leaving  the  center  of  the  Rear  Panel  is  terminated 
by  two  AC  line  receptacles.  These  carry  line  voltage  to  the  Blower  and 
Take-up  motors  when  the  Power  Switch,  Sl-E  is  in  RUN  position. 

The  three-step  selector  switch  labeled  LINE  VOLTAGE  is  S3* 

This  switch  selects  the  appropriate  primary  tap  on  transformer  TIOl  for 
operation  at  AC  line  voltages  of  105,  115*  and  125  volts. 

The  cable  leaving  the  Rear  Panel  at  the  right  end  of  Figure 
22  is  terminated  by  an  AC  line  plug.  This  cable  carries  60-cycle  AC  power 
from  the  Ship’s  supply  to  the  PDR. 

The  lug  labeled  GROUND  is  connected  to  the  chassis  ground  of 
the  PDR  and  the  Power  Supply  B-.  The  Ship’s  ground  is  connected  to  this  lug. 

go  Front  Panel 


The  PPont  Panel  of  the  Electronic  Unit  contains  all  the 
components  required  to  control  and  monitor  the  operation  of  the  PDR. 


2iw 


Refer  to  Figure  23  and  read  from  left  to  right.  See  Figure 


The  fuse  holder  labeled  3  AMP  contains  the  power  line  fuse  FI. 
Above  it  is  the  neon  pilot  light  indicator.  This  light  goes  on  when  the 
Power  Switch  is  in  any  position  except  OFF.  If  the  light  extinguishes 
during  normal  operation,  a  blown  fuse,  FI,  or  a  power  line  failure  is 
indicated. 


The  fuse  holder  labeled  l/k  AMP  contains  the  Power  Supply 
fuse,  F2.  Above  it  is  a  neon  indicator  light  which  is  connected  in  parallel 
with  F2.  If  this  light  goes  on,  it  indicates  that  F2  is  blown. 

The  four-position  selector  switch  with  the  steps  labeled 
OFF,  START,  SYNC,  RUN  is  the  Power  Switch,  SI.  This  switch  is  a  6-pole 
li -position  shorting-type.  It  controls  the  application  of  AC  line  power  to 
the  Power  Supply  and  the  Start,  Run,  Blower  and  Take-up  motors.  It  also 
completes  the  circuits  of  the  Sync  Motor  Amplifier,  the  Print  Amplifier  and 
the  Keying  Leads. 

The  TIME  INDICATOR  neon  light  is  controlled  by  switch  S5  in 
the  Time  Mark  Interrupter  circuit.  When  the  light  is  on,  20  F’athom  Marks 
are  being  printed  on  the  record.  When  the  light  is  off,  the  marks  are 
interrupted. 


The  PHASE  RELEASE  switch  below  this  light  is  Slw  This 
switch  controls  the  Phasing  Clutch  Relay  power.  In  RELEASE  position,  the 
relay  is  energized  and  the  Time  Mark  circuit  operates  normally.  In  PHASE 
position,  the  relay  is  de-energized,  and  the  Time  Mark  circuit  ceases  to 
operate  at  the  end  of  the  next  interruption  period.  Operation  of  this  switch 
enables  the  PDR  time  marks  to  be  synchronized  with  the  Ship's  Time  Standard. 

The  DEPTH  SELECTOR  switch  is  S2,  a  2-pole  3-position  type. 

It  is  used  to  select  the  programmed  gating  cycle  appropriate  to  the  depth 
of  water  over  which  the  Ship  is  operating.  The  3  depth  ranges  are  0-1500, 
1500-3000,  and  3000-6000  FATHOMS. 

The  PING  LENGTH  switch,  S6,  selects  one  of  two  possible 
durations  of  the  transmitted  Sonar  pulses.  The  LONG  pulse  is  20-30  milli¬ 
seconds  in  duration.  The  SHORT  pulse  is  3-5  milliseconds  long. 

The  EVENT  MARKER  is  a  push-button  switch,  S6,  which  connects 
1800-cycle  voltage  to  the  Print  Amplifier  and  causes  a  black  line  to  be 
printed  across  the  width  of  the  record.  These  lines,  in  conjunction  with 
the  time-break  marks,  indicate  the  time  of  occurrence  of  events  of  interest 
in  the  sounding  operation. 

The  PHONES  jack,  J6,  is  available  as  an  audio  monitoring  point 
for  the  signal  coming  into  the  PDR  from  the  Sonar  Set. 

The  GAIN  control  varies  potentiometer  R201  and  controls  the 
density  of  recording  of  the  Sonar  signal. 

h.  Test  Points 

Refer  to  Figures  20  and  2U.  Eight  pin  jacks  are  provided  at 
the  top  center  of  the  Electronics  Unit  for  checking  the  AC  line  voltage,  the 
SYNC  Motor  Amplifier  circuit  and  the  Power  Supply. 


SECTION  THREE 


I.  UNPACKING 


INSTALLATION 


The  equipment,  including  equipment  spares,  is  packed  in  two  cases.  The 
large  case,  weighing  approximately  136  pounds,  contains  the  cabinet  and 
electrical  chassis.  The  small  case,  weighing  6?  pounds,  contains  the  mechanical 
unit.  Both  cases  should  be  kept  in  the  upright  position;  i.e.,  with  the  solid 
wooden  skid  on  the  bottom.  The  paper  supply  is  packed  in  a  cardboard  carton. 

Take  care  when  unpacking  or  handling  the  equipment.  It  may  be  damaged 
when  not  protected  by  the  packing  case.  When  unpacking,  be  careful  to  avoid 
damaging  the  packaging  materials  more  than  absolutely  necessary.  Store  the 
inside  packaging  materials  in  the  shipping  container  for  future use. 

‘'■lien  uncrating  the  equipment,  use  the  following  procedure: 

(1)  Cut  the  steel  straps  with  a  suitable  cutting  device  or  twist  with 
pliers  until  the  straps  tstallize  and  break. 

(2)  Turn  the  cases  on  end  and  remove  the  four  screws  fastening  the 
sides  to  the  wooden  straps  on  the  skid. 

(3)  Place  the  cases  right  side  up  and  remove  the  screws  that  fasten 
the  sides  to  the  skid. 

(h)  Carefully  lift  off  the  top  and  sides  of  the  cases. 

NOTE:  The  top  should  not  be  disassembled  from  the  sides  of  the  case. 

(5)  Inspect  the  contents  of  the  large  case,  noting  that: 

(a)  The  spare  stylus  band  assembly  is  not  damaged.  Check  the 
stylus  leaf  springs  and  pressure  springs  for  breaks.  Check 
that  the  band  has  not  been  crimped. 

(b)  The  electrical  chassis  is  not  damaged.  Check  for  broken  tubes, 
control  knobs,  etc. 

(c)  The  cabinet  doors  open  and  close  properly. 

(6)  Inspect  the  contents  of  the  small  case,  containing  the  mechanical 
unit,  noting  that  the  stylus  band  assembly  is  not  damaged. 

(7)  To  remove  the  cabinet  from  its  skid,  unscrew  the  nuts  from  the 
bolts  located  near  the  corners  of  the  cabinet.  Lift  up  the  skid, and  push 
the  bolts  out  of  the  wooden  clamps.  Slide  the  clamps  out  of  the  hand  grips. 

(8)  Lift  the  cabinet  off  the  skid. 

(9)  To  free  the  mechanical  unit,  remove  the  nuts  from  the  four* 
mounting  bolts  and  lift  mechanical  unit  off  the  skid. 


(10)  If  space  is  available,  store  the  cases  for  future  use# 

II.  SELECTION  OF  SITE 

The  following  factors  should  be  considered  when  selecting  the  permanent 
site  for  the  Precision  Depth  Recorder. 

A.  WEIGHT 

Be  sure  that  the  platform  or  table  is  capable  of  supporting  the  weight 
of  the  equipment,  lUO  pounds. 

B.  SPACE 

Enough  clearances  should  be  provided  to  assure  ease  in  operation  and 
maintenance.  The  cabinet  dimensions  are  29  l/h  inches  long,  17  inches  high, 
and  21  3/U  inches  wide.  At  least  five  inches  clearance  must  be  allowed 
between  the  rear  of  the  cabinet  and  the  nearest  bulkhead.  At  least  20 
inches  overhead  clearance  must  be  allowed  for  the  top  cabinet  door  to  open. 

C.  VENTILATION 

Proper  ventilation  must  be  available  otherwise  the  carbon  particles 
and  fumes  generated  by  the  recording  process  may  cause  the  operator  serious 
discomfort. 

D.  POSITION 

The  recorder  should  be  placed  in  position  close  to  the  Sonar  Sounding 
Set  to  which  it  is  connected. 

III.  INSTALLATION 


After  unpacking,  the  PDR  should  be  assembled  and  installed  as  follows: 

(1)  hove  the  recorder  cabinet  over  to  the  installation  site  selected 
after  considering  the  requirements  mentioned  in  II  above. 

(2)  Secure  the  cabinet  by  bolting  through  the  mounting  platform  into 
the  threaded  holes  of  the  four  shock  mounts. 

(3)  Lift  up  tiie  cabinet  cover. 

CU)  Remove  the  four  screws  projecting  from  the  brackets  on  either 

side  of  the  electrical  chassis.  These  screws  mount  the  mechanical 
unit. 

(5)  With  the  wheels  facing  toward  the  front  of  the  cabinet,  carefully 
set  the  mechanical  unit  upon  the  brackets. 

(6)  Line  up  the  holes  in  the  base  casting  with  the  threaded  holes  in 
the  brackets.  Insert  the  screws  for  preliminary  line-up,* 


13 


(?)  Carefully  close  the  cabinet  cover.  Check  to  see  that  the  chrome 

platen  lines  up  with  the  cutout  in  the  cover.  The  platen  should  be 
flush  T/ith  or  slightly  above  the  outside  surface  of  the  cabinet 
cover.  There  should  be  no  interference  between  the  cover  and.  the 
paper  advance  wheel.  If  necessary,  adjust  the  position  of  the 
mechanical  unit  so  that  the  conditions  stated  are  satisfied  before 
tightening  the  four  mounting  screws. 

(8)  Turn  the  Power  Switch  to  OFF  position. 

(9)  Connect  the  Mechanical  and  Electrical  Units  by  engaging  Pl-Jl. 

(10)  Connect  the  exhaust  hose  from  the  exhaust  motor  to  the  Mechanical 
Unit  exhaust  connection  by  twisting  the  hose  into  the  nozzle  until 
secure. 

(11)  Connect  the  power  cable  into  a  60-cycle  100-130  volt,  single-phase 
line.  The  PDF.  power  consumption  is  215  watts.  If  the  line  voltage 
is  known,  adjust  the  line  voltage  switch,  S3,  on  the  Rear  Panel  to 
the  corresponding  tap. 

(12)  Two  cables  must  be  prepared  for  connection  to  the  Sonar  Sounding 
Set  AN/UQN-1B. 

The  Signal  Cable  is  a  shielded  lead  terminated  by  plug  P3  at  one 
end  and  by  a  standard  phone  plug  at  the  other  end,  P3  is  plugged 
into  J3  on  the  Rear  Panel  and  the  phone  plug  is  plugged  into  the 
EARPHONES  jack  on  the  Sonar  Set. 

The  Keying  Cable  is  a  shielded  lead  terminated  by  plug  PU  at  one 
end 7  and  connected  internally  to  the  Keying  Lead  in  the  Sonar  Set. 
The  Keying  Lead  must  be  disconnected  from  the  Sonar  Set  keying 
circuit. 

P3  and  P)|  are  supplied  with  the  FDR  equipment. 

(13)  Several  changes  are  required  in  the  Sonar  Sounding  Set  wiring. 

These  are  described  in  SECTION  TWO ,  paragraph  II-A, 

When  these  circuit  changes  and  cabling  connections  are  made,  the 
installation  of  the  Precision  Depth  Recorder  is  complete. 


h? 


SjiCTa.UK  i  QUA 
v.)  PliP  AT  l  U  N 


I. 


.KTROUUCT 


The  operator  must  keep  in  mind  that  the  Precision  Depth  Recorder 
replaces  the  Recorder  Unit  of  the  Sonar  Sounding  Set.  A  transmitter , 
and  transducer  in  good  working  order  are  required. 


only 

receiver. 


In  the  instructions  which  follow,  it  is  assumed  that  the  installation  of 
the  PDR  has  been  made  properly  according  to  the  directions  in  SECT  UR  THREE. 
Furthermore,  it  is  assumed  that  all  the  operating:  controls  of  the  Sonar  Set 
which  are  normally  used  for  recording  have  been  properly  manipulated. 


Refer  to  Figure  R-1  in  Reference  C  showing  the  Sonar  Set  operating 


controls  : 

(1)  The  Power  Switch  should  be  OH. 

(2)  The  Range  Switch  should  be  in  a  RECORDER  position, 
600  Fathoms,  or  6000  Fathoms. 

(3)  The  Ping  Switch  should  be  on  AUTOMATIC. 

II.  OPERATING  PROCEDURES 


A.  STARTING  THE  EQUIPMENT 

The  PDR  is  started  by  means  of  the  Power  Switch  on  the  Front  Panel. 

(1)  Switch  to  Start  —  Wait  30  seconds. 

(2)  Switch  to  Sync  —  Wait  for  motor  to  fall  into  Sync  Speed.  This  is 
distinguished  by  the  Steady  High-Pitched  Tone. 

(3)  Switch  to  Run. 


B.  SETTING  THE  GAIN 

The  signal  gain  is  controlled  at  two  daces:  on  the  front  nanel  of  the 
Sounding  Set  and  on  the  front  panel  of  the  PDR.  The  principles  to  follow  in 
setting  the  overall  gain  are  as  follows : 

(1)  The  overall  gain  sbouldbe  as  low  as  is  consistent  with  obtaining  a 
clear  record. 

(2)  The  Sonar  Set  Gain  control  should  always  be  set  as  low  as  possible. 

If  overall  gain  is  to  be  lowered,  use  this  gain  control. 

(3)  The  PDR  gain  control  should  be  operated  only  after  the  Sonar  Set 
gain  control  has  been  set  at  the  lowest' possible  value  consistent 
with  obtaining  a  clear  record.  Use  this  control  to  raise  the  overall 
gain. 


50 


C.  DEPTH  SELECTOR 

This  switch  should  be  left  in  the  0-1500  FATHOM  position  at  all  times 
unless  the  noise  interference  is  too  great  in  water  deeper  than  1500  Fathoms. 
Under  noisy  conditions,  switch  to  the  position  appropriate  to  the  operating 
depth  range. 

D.  PING  LENGTH 

This  switch  should  be  left  in  the  SHORT  position  at  all  times  unless 
•.he  noise  interference  is  too  great.  Under  noisy  conditions,  switch  to 
,QNG  position. 

E.  EVENT  MARKER 

This  button-switch  should  be  depressed  for  at  least  one  second  duration 
to  produce  a  black  marker  line  across  the  record  sheet.  These  marker  lines, 
in  conjunction  with  the  record  time  break  marks,  serve  to  log  in  the  time  of 
occurrence  of  events  of  interest  in  the  sounding  operation.  For  example, 
events  which  are  usually  logged  in  on  the  echo  sounding  record  in  this 
manner  are  changes  in  Ship’s  speed  or  course.  The  Event  Marker  may  also  be 
used  to  identify  the  3 -minute  mark  on  the  record  which  corresponds  to  an 
integral  hour  or  half-hour. 

F.  TIME  MARK  PHASING 

In  order  to  synchronize  the  time  breaks  on  the  record  with  the  Ship's 
time  standard  (chronometer  or  WWV),  use  the  following  procedure: 

(1)  Place  the  Time  Phase  Switch  on  the  front  panel  in  PHASE. 

(2)  Wait  until  at  least  15  seconds  after  the  Time  Indicator  Light 
has  gone  out  before  doing  anything  else.  (The  total  waiting 
period  may  be  anywhere  from  15  seconds  to  3  minutes). 

(3)  Observe  the  Ship*s  time  standard  either  visually,  aurally,  or 
by  proxy,  and  wait  until  it  reaches  a  time  which  is  an  exact 
multiple  of  3  minutes. 

(U)  Snap  the  switch  to  RELEASE  as  closely  as  possible  in  phase 
with  the  time  standard. 

(5)  The  end  of  the  20  Fathom  Mark  interruptions  is  the  time  break. 
The  beginning  of  the  20  Fathom  Mark  printing  is  the  time  break. 

(6)  The  time  breaks  will  remain  synchronized,  once  set,  as  long  as 
the  PDR  is  in  RUN  operation.  Whenever  the  Power  Switch  is 
turned  back  from  RUN  position,  when  loading  a  new  paper  roll, 
for  example,  the  time  marks  must  be  rephased. 

G.  BASE  LINE  DETERMINATION 

The  operator  must  determine  the  value  of  the  base  line.  This  line. 


made  by  the  recording  of  the  transmitted  pings,  represents  some  multiple  of 
UOO  fathoms  of  depth.  The  operator  must  maintain  a  record  of  the  base  line 
value  on  the  chart  itself  or  in  a  separate  log.  Several  methods  are  suggested: 

(1)  Correlate  the  Ship's  position  with  the  charted  hydrographic  in¬ 
formation, 

(2)  Start  from  a  known  base  line  (as  in  port)  and  mark  the  record 
each  time  it  goes  off  scale, 

(3)  Listen  with  earphones  at  the  monitor  jack  and  count  seconds  between 
the  transmission  and  reception  of  the  last  ping  of  a  group  (Gated 
Operation),  In  HDR  operation  (0-15>00  Fathoms),  the  Ping  Switch  on 
the  Sonar  Set  may  be  used  to  stop  keying  until  the  last  ping  has 
been  timed. 

(h)  Switch  back,  for  a  short  time,  to  normal  operation  on  the  6000  fathom 
scale  of  the  Sonar  Sounding  Set,  This  method  requires  that  the 
switching  arrangements  be  available. 


52 


SECTION  FIVE 


OPERATOR ' S  MAINTENANCE 


I.  INTRODUCTION 

The  operator  should  be  sufficiently  familiar  with  the  details  of  the 
Precision  Depth  Recorder  to  service  minor  defects  without  technical  assistancce. 

II,  MAINTSNAICE  PROCEDURES 

A.  LOADING  PAPER  ROLL 

The  paper  is  loaded  with  the  recording  system  stopped.  Turn  the  power 
switch  back  to  SYNC  to  stop  and  to  RUN  when  ready  to  start  recording  again, 

(1)  Lift  Hood  Cover  and  remove  old  core. 

(2)  Trim  paper  edge  with  a  diagonal  cut.  Hold  paper  with  top 
unrolling  toward  front  of  recorder. 

(3)  Load  new  roll  by  centering  core  on  left-hand  cone  and  pushing 
to  left  until  right-hand  cone  engages  into  core  hole. 

(U)  Remove  any  stylus  needle  that  may  be  contacting  the  drum. 

(SEE  INSTRUCTIONS  FOR  CHANGING  STYLUS.)  Par.  II-C  below. 

(5)  Set  paper  load  lever  in  LOAD  position  and  place  leading  edge 
of  paper  in  chute  between  drum  and  rear  rollers. 

(6)  Revolve  PAPER  ADVANCE  wheel  until  paper  exits  out  past  lucite 
paper  cutter. 

(7)  Lower  paper  load  lever  to  neutral  position  (where  front  rollers 
are  just  off  drum)  and  pull  on  end  of  paper  to  remove  any 
wrinkles  or  creases  that  may  have  formed. 

NOTE :  Check  that  left-hand  paper  edge  is  safely  behind  right 
hand  edge  of  stylus  deflector.  If  not,  styli  may  be  damaged 
and  paper  torn. 

(8)  Lower  paper  load  lever  to  RUN  position. 

(9)  Reinsert  styli. 

(10)  Restore  all  covers  and  advance  paper  a  few  inches  beyond 
the  chrome  platen. 

B.  LOADING  TAKE-UP  REEL 

(1)  Load  the  paper  through  the  machine  per  instructions.  If 


leading  edge  of  paper  is  not  square,  tear  it  square  now  by 
pulling  it  smoothly  over  lucite  cutter. 

(2)  Load  empty  paper  core  onto  place  on  take-up  Reel  by  pushing 
core  onto  left  spring-loaded  cone  and  snapping  paper  core 
into  place  on  right  cone* 

(3)  Pull  paper  gently  up  to  and  under  core;  bring  free  end  around 

core  and  firmly  tuck  into  place.  Roll  core  a  few  times  to 
clinch  paper  in  place. 

(h)  Revolve  knob  on  left  side  of  Take-Up  Reel  for  manual  advance. 

0.  CHANGING  STYLUS 

(1)  Switch  to  SYNC. 

(2)  Revolve  wheels  clockwise  until  stylus  holder  is  at  nine  o’clock 
on  the  left  wheel. 

(3)  Lift  spring  wire  carefully  out  of  slot  and  remove  stylus  with 
a  rotating  movement. 

(Li.)  Install  new  stylus  with  a  rotating  movement. 

NOTE:  Flattened  end  of  stylus  must  be  away  from  wheel  center. 

(5)  Carefully  replace  spring  wire  into  slot. 

D.  KEYING  CONTACTS 

The  Keying  Contacts  should  be  inspected  at  least  once  per  week. 

If  carbon  particles  or  other  foreign  matter  has  accumulated  on  the  contact 
shoe  block,  (see  Figure  17),  wipe  it  with  a  clean,  dry  cloth.  Ee  careful 
not  to  bend  the  leaf  springs. 

It  is  convenient  to  inspect  the  Keying  Contacts  when  the  paper 
roll  is  being  renewed  each  week  as  the  recording  system  is  stopped  and  the 
hood  cover  raised  for  the  paper  loading  operation.  ' 

III.  ROUTINE  CHECK  LIST 

As  an  aid  in  obtaining  reliable  and  uninterrupted  performance,  the 
following  items  should  be  routinely  checked  at  each  change  of  watch: 

(i)  Log  Information.  This  includes  the  Base  Line  Reference, 
identification  of  the  Time  marks,  and  details  of  the  Ship’s 
maneuvers • 

(2)  Paper  Supply.  The  amount  of  paper  left  on  the  roll  may  be 

checked  by  reference  to  the  footage  guide  mounted  next  to  the 
right  hand  paper  support  cone.  (See  Figure  3)* 


A  roll  contains  330  feet  of  chart  paper  which  lasts  about  one 
week  when  expended  at  the  rate  of  2  ft. /hr.  Replace  the  roll  when  six 
feet  or  less  of  chart  is  left  on  the  roll.  Notice  of  the  approach  of  the 
end  of  the  roll  is  printed  on  the  chart  paper.  The  paper  supply  in 
stock  should  also  be  checked. 

(3)  Stylus  Needle.  If  the  needle  length  is  less  than  l/32 

inches,  or  the  record  is  spotty,  replace  the  stylus  needle. 

A  stylus  needle  ordinarily  lasts  at  least  200  hours  in 
continuous  operation.  The  stylus  stock  supply  should  be 
checked. 

00  Gain  Setting.  See  that  the  lowest  gain  setting  consistent 
with  a  clear  record  is  being  used.  If  the  gain  requires 
lowering,  use  the  Sonar  Set  control.  If  the  gain  requires 
raising,  use  the  PDR  control. 


55 


SECTION  SIX 

TROUBLE  SHOOTING,  ADJUSTMENTS  AND  REPAIR 


I.  GENERAL 

No  matter  how  well  equipment  is  designed  and  manufactured,  faults  will 
always  occur  under  service  conditions.  When  such  faults  occur,  repairmen 
must  be  able  to  locate  and  correct  them  as  rapidly  as  possible. 

However,  it  should  be  borne  in  mind  that  not  all  cases  of  trouble 
are  caused  by  a  defect  in  the  equipment.  The  operator  may  fail  to  perform  a 
required  function  at  the  proper  time  and  report  a  case  of  trouble  not 
realizing  the  true  nature  of  the  difficulty.  Erratic  operation  of  the  FDR 
also  may  be  caused  by  interference  from  other  equipment.  The  following 
paragraphs  describe  the  more  common  remedies  and  adjustments  required  by 
the  FDR  equipment.  For  details  of  other  adjustments,  e.g.  replacing  sync 
motor,  consult  Reference  D. 

II.  TROUBLE  SHOOTING  BY  THE  OFERATOR 


Before  calling  in  a  serviceman,  the  operator  should  make  the  following 
checks : 

A.  FAILURE  TO  START 

If  the  Start  Motor  does  not  turn  in  START  position,  check  the  pilot 
lamp  above  the  3  ampere  fuse  on  the  front  panel.  If  the  light  is  out,  either 
the  fuse  is  blown,  the  AC  line  plug  is  disconnected,  or  the  Ship’s  AC  supply 
has  failed. 

B.  FAILURE  TO  SYNC 

If  the  Sync  Motor  attempts  to,  but  does  not  fall  into  synchronism  in 
SYNC  position,  turn  back  to  START,  wait  30  seconds  and  try  again.  If  several 
attempts  fail,  call  in  the  serviceman. 

Co  PAFER  FEED  FAILURE 

If  the  chart  paper  does  not  feed  properly,  make  sure  that  all  in¬ 
structions  for  loading  paper  (Section  FIVE,  Par0  II-A)  have  been  followed. 
Especially  check  to  see  that  Paper  Load  Lever  is  in  RUN  position. 

If  necessary,  remove  roll,  and  load  over,  carefully  following  loading 
instructions • 

D.  STYLI  NOT  PRINTING 

If  the  ping  signals  are  not  printing  on  the  record,  check  the  condition 
of  the  styli  first  and  then  make  sure  that  all  the  operating  instructions  in 
SECTION  FOUR  have  been  followed. 


56 


Especially  check  to  see  that  all  the  Sonar  Set  controls  are  in  correct 
position.  (See  Section  Four,  Par.  I). 

E.  CONTINUOUS  PING 

If  the  transmitter  appears  to  be  keying  continuously,  SHUT  DOWN  THE 
SONAR  SET  LI .ED  LATELY  OR  SERIOUS  DAMAGE  MAY  RESULT. 

HI.  TROUBLE  SHOOTING  PROCEDURES 

A.  GENERAL 

(1)  In  case  of  trouble,  the  first  step  in  the  correction  procedure 
is  the  isolation  of  the  trouble  between  the  PDR  and  the  Sonar 
Sounding  Set. 

(2)  If  the  trouble  is  in  the  Sonar  Set,  follow  the  trouble-shooting 
procedures  in  Reference  C. 

(3)  If  the  trouble  is  in  the  PDR,  the  first  step  in  the  correction 
procedure  is  the  isolation  of  the  trouble  between  the  Mechanical 
Unit  and  the  Electronic  Unit. 

(U)  Mechanical  difficulties  must  be  corrected  before  electrical 
adjustments  are  made. 

B.  ISOLATION  PROCEDURE 

In  case  of  loss  of  signal,  disconnect  the  keying  lead  plug,  JU,  at  the 
rear  of  the  PDR.  Connect  the  crystal  earphones  supplied  with  the  Sonar 
Sounding  Set  AN/UQN-1B  to  the  Earphone  jack,  J6.  The  Sonar  Set  may  now  be 
checked  for  proper  operation  by  momentarily  shorting  pins  A  and  B  in  JU, 
which  should  key  the  Sonar  Transmitter,  and  monitoring  the  output  with  the 
earphones • 


NOTE:  BE  CARER UL  NOT  TO  ALLOW  MORE  THAN  A  MOMENTARY  SHORT  BETWEEN  PINS 
A  AND  B.  CONTINUOUS  KEYING  OF  THE  SONAR  TRANSMITTER  WILL  CAUSE  SERIOUS  DAMAGE. 

If  the  Sonar  Set  is  keying  and  receiving  properly,  trouble  is  indicated 
in  the  PDR.  The  more  common  failures  are  listed  below. 

Use  the  test  turret  socket  for  measuring  tube  socket  voltages  without 
removing  the  Mechanical  Unit.  Use  the  test  cable  for  interconnecting  the 
Mechanical  and  Electronic.  Units  if  the  Mechanical  Unit  is  removed.  The 
Socket  and  Test  Cable  are  included  in  the  Spare  Parts. 


57 


C.  TROUBLE  CHART 


Trouble  Probable  Cause  Remedy 


1.  Start  motor  does  not 
turn  in  START  position* 

A.  AC  plug  out  or  no 

AC  power. 

Bo  Power  Fuse  Blown 

A*  Plug  in  AC  power 

B.  Turn  power  off  and 
replace  fuse. 

20  Sync  Motor  tone 

not  heard* 

A*  No  reading  at 

A.  B+  Fuse  Blown* 

A*  Turn  Power  OFF  and  replace 

B+  test  points 

Defective  V101. 

fuse.  Replace  V101. 

B.  No  reading  at 

B.  Defective  V20h, 

B.  Replace  V20l*,  V205 

SYNC  BIAS  test  points 

V205. 

C*  No  reading  at 

Co  Fork  Amplifier 

C.  Check  V301,  V302 

pin  1,  V203A 

Defective 

D*  No  reading  at 

D.  Defective  V203 

D.  Replace  V203 

pin  2,  V203A 


3*  Sync  Plotor  Tone 

Heard  but  does  not 
fall  into  Sync 

A.  Sync  drive  volts 
reading  low  at  pin  2, 
V203A 

Bo  Sync  drive  read¬ 
ing  normal,  sync  volts 
reading  low  at  test 
points . 

A.  Sync  Drive  too  low. 

B.  Defective  V20U  or 
V205 

A*  Adjust  SYNC  DRIVE, 
potentiometer,  R213. 

B.  Replace  defective  tubes. 

U.  Sync  Motor  drops  out 

A.  Sync  Drive  too  low 

A*  Adjust  SYNC  DRIVE. 

of  synchronism  when 

potentiometer,  R213. 

band  starts  moving. 

B.  Defective  V20li  or 

B.  Replace  defective  tubes* 

V205 

5*  Band  does  not  move 

A.  Defective  V103 

A.  Replace  V103 

in  RUN  position. 

6*  Styli  do  not  print*  A.  Stylus  not  touching  B*  Replace  stylus 

paper* 

B.  Print  Amplifier  B.  Check  V201,  V202. 

Defective 


58 


Trouble 

Probable  Cause 

Remedy 

7.  Jitter  in  20 

Fathom  Marks 

A.  Bent  Stylus  Needles 

Bo  Stylus  Holders  out 
of  index 

A.  Replace  Stylus 

B.  Reset  index  with 
fixture. 

8.  20  Fathom  Marks 
net  printing 

A.  Defective  V203B 

A.  Replace  V203 

9.  Time  Break  Phasing 
Does  not  phase 

A.  Defective  C101A 
power  supply 

A.  Replace  C101A 

10.  Ragged  or  No 

Keying 

A.  Defective  or  dirty 
Keying  Contacts 

A.  Clean  or  replace 
keying  contacts 

IV.  PREVENTIVE  ROUTINE 

MAINTENANCE,  LUBRICATION 

A.  PREVENTIVE  MAINTENANCE 

What  to  Check 

How  to  Check 

Precautions  and  Remedies 

1.  Gear  System 


Remove  covers.  Inspect  Clean  out  dirt  with  nylon- 
for  dirt  or  damage.  bristle  brush  or  equivalent. 

Replace  damaged  parts  and 
lubricate  if  necessary. 


2.  Exhaust  System  Remove  nozzle,  inspect  Clean  the  nozzle.  Replace 

hose  for  cracks.  Check  hose  if  necessary.  Lubricate 
blower  motor  lubrication,  blower  motor  when  required. 


3  o  Brushes 


Examine  Brushes  and  Clean  carbon  from  brushes 

Wheels  and  wheels. 


ht  Machine  Base 
5.  Paper  feed  system 


6.  Keying  Contacts 


Inspect  for  foreign  Clean  out  foreign  matter, 

matter. 


Check  operation  of  paper 
feed  mechanism  and  rol¬ 
ler  ass’ys.  Check  paper 
guide  finger  for  damage. 


Clean  rollers  and  lubricate 
roller  shaft  bearings  if 
necessary.  Replace  damaged 
guide  finger  strip  if  necessary. 


Check  for  accumulation 
of  foreign  matter  and 
contact  wear. 


Clean  contact  shoe  block 
once  per  week  with  clean, 
dry  rag.  Replace  contacts 
if  necessary. 


59 


B.  LUBRICATION 

The  two  types  of  bearings  used  on  the  PDR  are  ball  bearings  and 
"oilite"  or  oil  impregnated  bronze  sleeve  bearings. 

The  ball  bearings  do  not  need  any  cleaning  or  lubrication.  Short  of 
a  rare  need  for  replacement,  these  bearings  should  not  be  disturbed. 

The  "oilite"  bearings  do  need  some  periodic  lubrication.  Despite  the 
natural  oil  retention  ability  of  these  bearings,  they  will  eventually  run 
dry  due  to  seepage  and  evaporation.  To  assure  good  operation  of  the  machine, 
it  is  necessary  to  lightly  lubricate  all  points  employing  these  bearings  at 
least  twice  a  year.  To  do  this  it  is  only  necessary  to  use  one  or  two  drops 
of  a  suitably  light  lubricating  oil  at  each  bearing  point.  These  points  are: 

(1)  Two  oil  tubes  on  the  blower  motor. 

(2)  The  sleeve  bearings  at  either  end  of  the  drum  shaft. 

(3)  The  sleeve  bearings  in  the  paper  roll  support  cone  bracket. 

(U)  Oil  cup  hole  on  synchronous  clutch  ring. 

(5)  Either  end  of  front  pressure  roller  shaft  bearing. 

All  gears  should  be  lubricated  at  least  twice  a  year  with  a  medium 
grease  similar  to  Lubriko  M6  or  equivalent.  Apply  a  thin  film  using  a 
nylon-bristled  brush  or  similar  lint-free  applicator. 

NOTE:  KEEP  AWAY  ALL  GREASE  AND  OIL  FROM  THE  BAND  ASSEMBLY,  TROLLEY  BAR 

AND  OTHER  PARTS  ON  THE  FRONT  OF  THE  MECHANICAL  UNIT. 


V.  MECHANICAL  ADJUSTMENTS  AND  REPAIR 

A.  STYLUS  HOLDER  ASSEMBLY,  ADJUSTMENT  AND  REPLACEMENT 

Normally,  the  stylus  holder  assembly  should  require  adjustment  only 
when  replacing  a  broken  or  damaged  stylus  leaf  spring.'  A  special  tool  is 
required  for  adjustment.  This  tool  is  not  to  be  used  as  a  check  for  proper 
alignment  of  a  stylus  holder  assembly. 

Before  an  attempt  is  made  to  adjust  an  undamaged  stylus  holder  assembly, 
it  should  be  determined  if  the  holder  assembly  is  definitely  out  of  index 
(alignment).  This  is  done  by  using  styli  in  all  assemblies  that  are  known 
to  be  straight.  With  straight  styli,  an  improperly  indexed  holder  will  produce 
20  Fathom  Marks  with  every  third  dot  displaced.  This  displacement  will  be 
regular  —  that  is,  appear  the  full  width  of  the  chart  and  every  third  line. 

If  the  pattern  is  irregular,  faults  other  than  the  misalignment  of  a  stylus 
holder  are  indicated. 


60 


(1)  Equipment  Required 

lo  Stylus  holder  mounting  fixture  assembly. 

2.  Small  screw  driver 

3  e  Replacement  parts  if  required 

(2)  Procedure 

1.  Turn  power  switch  to  START.  Lift  the  hood. 

2.  Remove  styli  from  all  holders. 

3*  Manually  rotate  the  left  wheel  clockwise  until  stylus 
assembly  #1  is  at  9  o'clock  on  the  left  wheel  rim. 

(Stylus  holders  are  identified  by  blue  markings  on  the 
band) . 

ho  If  the  sync  arm  is  close  to  the  stylus  assembly,  hold  the 
left  wheel  firialy  and  rotate  the  sync  arm  clockwise 
approximately  l/h  turn  or  until  perpendicular. 

5®  Refer  to  Figure  25  o  Loosen  retaining  screw  and  remove 
alignment  pin  from  protective  storage.  Loosen  the  clamp 
screw  until  the  threaded  end  no  longer  protrudes  into  the 
slot. 

6c  Mount  fixture  on  the  left  wheel  as  illustrated  in  Figure  25® 

7  o  Position  fixture  so  that  Positioning  Pin  #1,  Figure  25* 
is  in  contact  with  the  nylon  block.  Positioning  Pin 
#2  is  pressed  on  wheel  rim®  While  maintaining  these  two 
contact  points,  press  the  fixture  radially  on  the  wheel 
rim  and  firmly  tighten  the  clamp  screw. 

8.  Loosen  the  stylus  block  screws  approximately  one  turn. 

9.  Insert  the  alignment  pin  through  the  stylus  bushing  and 
through  the  fixture  bushing.  Insert  the  pin  all  the  way 
through  and  apply  sufficient  pressure  so  that  the  alignment 
pin  shoulder,  stylus  bushing  and  fixture  bushing  are  in 
firm  contact. 

Apply  the  pressure  firmly  along  the  length  of  the  pin  so 
as  not  to  cock  the  pin  or  the  stylus  bushing.  While 
maintaining  the  pressure,  tighten  the  stylus  block  screws 
using  a  small  screw  driver. 

CAUTION:  Tighten  the  screws  carefully.  Do  not  strip  the 
threads  in  the  nylon  block. 

10.  Remove  the  alignment  pin  from  the  fixture.  The  pin  should 
slide  out  smoothly. 


11.  Loosen  the  clamp  screw  and  remove  the  fixture  from  the 
wheel  rim. 

12.  Insert  a  stylus  in  the  stylus  bushing. 

13.  Align  the  remainder  of  the  stylus  assemblies  in  sequence 
by  repeating  steps  3  through  12. 

Hi.  After  alignment  of  all  stylus  assemblies,  the  alignment 
pin  should  be  returned  to  protective  hole  in  fixture  and 
locked  with  retaining  screw. 

B.  ADJUSTMENT  OF  STYLUS  PRESS  SPRING  (15-2-026) 

Improper  handling  of  this  long  wire  spring  may  deform  it  so  that  it 
will  not  push  the  stylus  all  the  way  in.  Adjustment  may  be  made  without  any 
tools • 

1.  Lift  hood  of  recorder. 

2.  Switch  to  START  and  SYNC. 

3.  Bring  suspected  stylus  assembly  to  either  the  left  or  fight  hand 
side  of  the  machine  by  revolving  the  wheels. 

It.  Remove  stylus  and  bend  wire  spring  towards  the  bushing  and  beyond 
the  face  of  the  bushing  so  that  when  released  it  will  assume  its 
proper  position  —  i.e.  near  the  rear  face  of  the  bushing.  At 
this  setting  there  will  be  approximately  5  to  10  grams  of  force  on 
the  needle. 

C.  REPLACING  STYLUS  BUSHING  (15-2-019) 

When  replacing  the  stylus  bushings  do  not  use  forces  great  enough  to 
move  or  damage  the  stylus  leaf  spring.  Bushings  will  require  replacement 
only  when  worn  flat  or  damaged.  The  stylus  bushings  are  hard  chrome  plated. 
The  inner  hole  contains  a  jewel  bearing  in  each  end.  To  replace  a  stylus 
bushing  proceed  as  follows : 

1.  Remove  old  stylus  bushing  by  inserting  the  point  of  a  pick  (or 
small  screw  driver)  in  the  "V”  section  beneath  the  bushing. 

2.  Slight  pressure  will  cause  the  bushing  to  pop  out.  Do  not  use 
enough  force  to  move  or  damage  the  stylus  leaf  spring.  Hold  the 
stylus  leaf  spring  while  doing  this  to  prevent  damage  to  the  leaf. 

3.  Rotate  the  bushing  to  position  the  flat  side  where  it  does  not 
contact  the  trolley  bar.  (approximately  120°  is  recommended). 

U.  Place  the  bushing  on  the  leaf  spring  and  position  it  so  the  groove 
around  the  middle  is  centered  on  the  leaf  spring. 

5*  Press  firmly.  The  bushing  will  snap  into  position.  Check  that  the 
center  guide  spring  has  fallen  into  the  groove  on  the  bushing. 


62 


Do  CHANGING  THE  STYLUS  BAND  (15-2-031) 

(1)  Removing  Stylus  Band 

lo  Set  Control  in  SYNC  position. 

2o  Remove  all  styli  from  band.  (See  "changing  Stylus”)* 

3.  Holding  lower  section  of  band  with  both  hands,  gradually 
pull  band  outward  and  off  the  left  hand  wheel  while 
rotating  the  band  clockwise. 

(2)  Installing  New  Band 

1.  Set  control  in  SYNC  position. 

2.  Slip  new  band  completely  around  left  hand  wheel. 

NOTE:  Locate  band  so  that  end  with  hole  of  sync  arm 
is  in  front  of  an  empty  lug. 

3*  Carefully  lay  top  section  of  band  onto  left  wheel.  While 
rotating  right  wheel,  gently  push  flat  section  of  band 
completely  onto  it. 

CAUTION;  Check  that  band  is  fully  engaged  onto  wire  guides 
on  the  wheel  rims. 

E.  REMOVAL  OF  MECHANICAL  UNIT 


1*  Turn  selector  switch  to  OFF  position. 

2.  Disconnect  the  cable  from  the  Electronic  Unit..* 

3.  Disconnect  the  exhaust  hose  from  the  suction  adapter. 

ho  Remove  the  two  mounting  screws  at  each  side  of  the  base 
casting  and  remove  the  Mechanical  Unit. 

NOTE;  If  stylus  band  is  left  on  unit,  handle  Mechanical 
Unit  with  care  to  avoid  damage  to  the  band. 

F.  REPLACING  KEYING  CONTACTS 

If  the  leaf -spring  rotating  keying  contacts  become  bent  or  broken,  they 
should  be  replaced  as  follows; 

(1)  With  power  switch  in  OFF  position^  rotate  keying  block  assembly 
COUNTER-CLOCKWISE  until  a  convenient  position  is  reached  for  removal 
of  the  leaf -spring  retaining  screws. 

(2)  Remove  defective  leaf  springs. 

(3)  Assemble  new  leaf  springs,  but  do  not  tighten  retaining  screws  down 
hard. 


63 


(U)  Rotate  keying  block  assembly  CCW  and  check  that  leaf  springs  contact 
shoe  block  over  area  of  contact  shown  in  Figure  17 •  Adjust  area 
of  contact  by  loosening  retaining  screws  and  sliding  leaf  springs 
along  keying  blocks* 

CAUTION:  DO  NOT  DEFORM  LEAF  SPRINGS. 

(5)  Tighten  retaining  screws. 

VI.  ELECTRICAL  ADJUSTMENTS  AND  MEASUREMENTS 

A.  SYNC  DRIVE 

This  control  is  a  potentiometer,  R213,  located  on  top  of  the  Electronics 
Unit  near  the  right  side.  (See  Figure  20).  R213  controls  the  gain  of  the 

Sync  Motor  Amplifier. 

It  should  be  adjusted  so  that  each  phase  potential  of  the  Sync  motor  is 
between  200  and  250  volts.  The  phase  voltages  may  be  read  at  the  test  points 
provided  on  top  of  the  Electronics  Unit. 

B.  20  FATHOM  MARK  DENSITY 

This  control  is  a  potentiometer,  R211,  located  on  top  of  the  Electronics 
Unit  near  the  right  side.  (See  figure  20).  R211  controls  the  gain  of  the 

Fathom  Mark  Amplifier,  V203B. 

It  should  be  adjusted  so  that  the  printed  20  Fathom  Mark  lines  are 
just  dense  enough  to  be  read  comfortably. 

Co  LINE  VOLTAGE 

This  control  is  a  single-pole,  three-position  selector  switch,  S3, 
mounted  at  the  rear  of  the  Electronics  Unit.  (See  Figure  22).  Switch  S3 
selects  one  of  three  taps  on  the  primary  winding  of  power  transformer,  T101, 
in  order  to  adjust  the  output  of  T101  for  line  voltages  of  105,  115*  and 
125  volts. 

The  selector  switch  should  be  placed  in  the  position  corresponding 
to  the  actual  AC  line  voltage.  The  AC  line  voltage  may  be  read  at  the  test 
points  on  top  of  the  Electronic  Unit.  (See  Figure  20.) 


D 


SOCKET  VOLTAGE  MEASUREMENTS 


Test  Condi t i ons : 

Unless  otherwise  specified  all  DC  voltages  are  taken  on 
20,000  OHMS  PER  volt  meter  from  tube  or  capacitor  pin 
to  chassis  ground  with  test  adapter  socket. 

AC  voltages  measured  on  1,000  OHMS  per  volt  meter. 
Selector  switch  in  RUN  position. 

All  readings  are  in  volts. 


TUBE 


PIN  NUMBERS 


Ref . Des  . 

Type 

1 

2 

3 

Li 

5 

6 

7 

8 

VI 01 

5r4 

NC 

325dc 

NC 

420ac 

NC 

420ac 

NC 

325dc 

VI  02 

0A2 

NC 

0 

NC 

NC 

1  50dc 

NC 

NC 

— 

VI  03 

2H20 

NC 

0 

NC 

NC 

NC 

NC 

(a) 

.  60  a  c 

NC 

V201 

6SN7 

0 

70dc 

2 . 5dc 

0 

1  50dc 

1  2dc 

6, 3ac 

0 

V202 

5881 

0 

6.3ac 

290dc 

290dc 

0 

NC 

0 

26dc 

V203 

6SN7 

0 

290dc 

1  Odc 

0 

27dc 

0 

6. 3a  c 

0 

V204 

6SN7 

-1  DC 

290dc 

8dc 

-1  DC 

290dc 

8dc 

6. 3ac 

0 

V205 

6SN7 

-1  DC 

290dc 

8dc 

-1  DC 

290dc 

8dc 

6. 3ac 

0 

V301 

6SN7 

0 

50dc 

1 . 8dc 

0 

85dc 

7 . 5dc 

6. 3ac 

0 

V302 

6AG7 

0 

6. 3ac 

0 

-1  DC 

NC 

1  7dc 

0 

70dc 

Cl  01 

(3x15 
mfd  ) 

0 

NC 

290dc 

NC 

320dc 

NC 

20dc 

NC 

Notes  : 

(a)  Measured  from  pin  2  of  V103. 

NC  No  CONNECT  I  ON . 


65 


SIGNAL  VOLTAGE  MEASUREMENTS 


Test  Cond i t i ons : 

Selector  switch  in  RUN  position. 

Gain  control  at  maximum. 

.5  VOLT  4  KC  SIGNAL  FROM  AUDIO  OSCILLATOR  FED  TO  INPUT  JACK. 
Measurements  made  with  AC  VTVM  from  socket  pin  to  chassis  ground. 


TUBE  PIN  NUMBERS 


Ref . Des  . 

Type 

1 

2 

3 

4 

5 

6 

7 

8 

V201 

6SN7 

.  5ac 

Uac 

— 

Uac 

2 . 5ac 

— 

— 

— 

V202 

5881 

— 

— 

1  00a  c 

— 

Uac 

— 

— 

— 

V203 

6SN7 

5ac 

25ac 

— 

X)25ac 

2 . 5ac 

— 

— 

— 

V204 

6SN7 

1  5ac 

250ac 

— 

1  5ac 

250ac 

— 

— 

— 

V205 

6SN7 

1  5ac 

250ac 

— 

1  5ac 

250ac 

— 

— 

— 

66 


E.  SOCKET  RESISTANCE  MEASUREMENTS 

Test  Conditions: 

Power  plug  out  of  AC  socket. 

Selector  switch  in  RUN  position. 

Unless  otherwise  specified  all  measurements  are  made  from 

TUBE  OR  CAPACITOR  PIN  TO  CHASSIS  GROUND  WITH  TEST 
ADAPTER  SOCKET. 

All  readings  are  in  ohms  (K  =  1,000). 


TU 

Ref . Des  . 

BE 

T  YPE 

1 

2 

PIN  Nl 
3  !  4 

JMBERS 

5 

6 

7 

8 

VI 01 

5R4 

NC 

12K 

NC 

65 

NC 

65 

NC 

12K 

VI  02 

0A2 

nc 

0 

NC 

NC 

1 0K 

NC 

NC 

— 

VI 03 

2H20 

NC 

0 

NC 

NC 

NC 

NC 

(a) 

10 

NC 

V201 

6SN7 

1  IK 

(s) 

47K 

1  .5K 

1  00K 

(b) 

250 

1  .5K 

0 

0 

V202 

5881 

0 

,  -  .--I 

0 

(c) 

4o 

12K 

1  .  3K 

NC 

0 

500 

V203 

6SN7 

(d) 

1 00K 

(c) 

750 

IK 

(o) 

1 .2K 

-P>- 

-J  CD 
7*7'— 

0 

0 

0 

V204 

6SN7 

500 

(c) 

100 

150 

500 

(c) 

100 

150 

0 

0 

V205 

6SN7 

500 

(c) 

100 

150 

500 

(c) 

100 

150 

0 

0 

V301 

6SN7 

1  .4k 

(b) 

11  OK 

2.2K 

1  50K 

(b) 

50K 

(d) 

1 0K 

0 

0 

V302 

6AG7 

0 

0 

0 

1 00K 

2.2K 

(b) 

280K 

0 

(b) 

11  OK 

Cl  01 

1 

(3x15 

MFD  ) 

0 

NC 

12K 

NC 

12K 

NC 

1  .  7K 

NC 

Notes : 

(a)  Measured  from  pin  2  of  V103. 

(b)  Measured  from  RB+  test  point. 

(c)  Measured  from  B+  test  point. 

(d)  Varies  with  setting  op  potentiometer. 


67 


SECTION  SEVEN 

SPARE  PARTS  LIST 

SPARES 

TFC  PART  NO. 

ITEM 

PER 

SET  TFC  PART  NO. 

ITEM 

SPARES 

PER  SET 

15-2-031 

Band  Assembly 

1 

005/Vl|001)43 

NE51  Neon  Lamp 

2 

19-20-001 

Stylus 

36 

1U-56-618 

Power  Transformer 

1 

15-2-019 

Bushing 

9 

1U-56-61? 

Filter  Reactor 

1 

15-2-523 

Leaf  Spring 

61-11-02-00 

Stylus  Transformer 

I  1 

Assembly 

6 

UlB-11-00-00 

Driver  Transformer 

1 

15-2-026 

Stylus  Spring 

6 

UlB-ll-03-00 

Driver  Transformer 

1 

lU -56-03 2 

Keying  Contact 

2 

1*1-00-00-27 

3  x  15  MFD  Capacitor 

2 

llt-56-03lt 

Contact  Block 

1 

12-05-01-91 

Pick  Up  Coil 

1 

1U-56-616 

Micro  Switch 

2 

1*1-00-00-31 

Truarc  Pliers  #0018 

1 

lii-56-617 

Micro  Switch 

Actuator 

2 

1*1 -00-00-32 

Truarc  Pliers  #2 

1 

005/V000107 

6SN7  Tube 

k 

Hex  Wrench  Kit 

1 

005/vli00112 

6AG7  Tube 

2 

1*2-00-00-1*2 

Truarc,  3/16" 

d 

005/vU001Ii9 

5RU  Tube 

O 

1*2-00-00-1*3 

Truarc,  l/l*" 

d 

** 

005/vI|00l67 

5881  Tube 

2 

1*2-00-09-01* 

Truarc,  5/16" 

c' 

005M00132 

0A2  Tube 

2 

1*2 -00-09-05 

Truarc,  3/8" 

c; 

005/V100109 

2H20  Tube 

2 

62-00-00-33 

Truarc,  1/2" 

0 

J 

1U-56-621 

1/h  Amp  Fuse  3 AG 

10 

15-2-132 

Truarc,  5/8" 

1 

1U-56-622 

3  Amp  Fuse  I4AG 

lU— 56— 62U 

Test  Cable 

*] 

Slo-Blo 

10 

Instruction  Manual 

FDR  MK  V  1 

Test  Turret  Socket  1 

Stylus  Holder  Ad¬ 
justment  fixture  ] 

Instruction  manual 
RJ-2  Recorder  1 


<N 

kj 

Q ! 
0 
<D| 


* 

ol 

D 

Q_ 


70 


FIXTURE 

BUSHING 


FIG’.  25 

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